Thermwood Profile Modeler - from Sketch to Production

Posted by Duane Marrett on Wed, Mar 13, 2013

Tags: Thermwood, eCabinet Systems, CNC, software, control nesting, CNC Routers, wood, Woodworking, Nested Base, 3 Axis, Announcements, CabinetShop, Model 43, Technology, SR43, SignRouter 43, CNC Router, Model 45, smart, Free, save money on cnc router, cabinets, Video, QCore, nested based, Product Information, 43, US made, MTR, Easy, SuperControl, Profile Modeler, millwork, wood carving, introduction, carving, Demonstrations

Thermwood Profile ModelerThermwood's Profile Modeler allows you to quickly create a molding or custom shape from a sketch or drawing on a Thermwood CNC Router with no special shaped tooling required.  

This video demonstrates using Profile Modeler to create a custom curved cherry molding from Sketch - to Profile Modeler - to Machine - to Completed Shape.


Steps used in the video:

In eCabinet Systems:
  • Verify the measurements
  • Create the shape using Shape Manager in eCabinet Systems
  • Create Tool
  • Apply Tool to create Shape

On Thermwood QCore SuperControl:
  • File loaded into Profile Modeler on QCore SuperControl
  • Verify Tool Path
  • Run Program
  • Machining Part (Roughing/Finishing/Detail Passes)
  • No special shaped tooling required - Tools Used: 1/2 Straight, 1/2 Ballnose, 1/8 Ballnose, 1/8 Flat
  • Completed Shape

For more information on Profile Modeler or any of our other products, please click here or contact us at 1-800-533-6901.


Before Purchasing Used, Consider a Thermwood Refurbished CNC Router

Posted by Duane Marrett on Fri, Dec 07, 2012

Tags: 3 Axis, 5 Axis, CNC Router, Refurbished, Used, Pre-Owned

Thermwood's CNC Router Refurbishment Program:
Thermwood Corporation’s Technical Service division has an ongoing machine refurbishment program that offers high-quality refurbished Thermwood CNC Routers at affordable prices. These machines are purchased by Thermwood and brought back to our facility for a complete refurbishment process.


3 Axis CNC Router before Thermwood Refurbishment

3 Axis CNC Router BEFORE Thermwood Refurbishment


3 Axis CNC Router after Thermwood Refurbishment

3 Axis CNC Router AFTER Thermwood Refurbishment


5 Axis CNC Router before Thermwood Refurbishment

5 Axis CNC Router BEFORE Thermwood Refurbishment


5 Axis CNC Router after Thermwood Refurbishment

5 Axis CNC Router AFTER Thermwood Refurbishment


Bring Your Used Machine up to Modern Standards:
This procedure not only applies to Thermwood owned machines, but also to customer-owned machines to bring them up to today’s standards.

Thermwood Refurbished Machine - What Do You Get?
Every one of these machines has been completely refurbished by Thermwood Corporation. They have been completely disassembled, sand blasted, painted and re-assembled back to new machine specifications. All components have been inspected and either refurbished or replaced with new components. Once the machine refurbishment process was completed, the machines went through the same quality control testing as a new machine. The machine has a 1-year parts and labor warranty.

Here are just a few of things that are typically replaced during the refurbishment process (these are valuable upgrades that you will not receive when purchasing a used machine from an after-market dealer):

  • Machine Worktable

  • Spindle

  • Wiring

  • Power Track

  • Servo Drives

  • Control System.


All Refurbished Thermwood CNC Routers undergo an extensive process:

Stripped down CNC Router before Thermwood Refurbishment

Step 1:  Machine stripped down to base metal


 Gantry primered for paint

 Step 2:  Machine gantry primed for paint


 Based primed for paint

 Step 3:  Machine base primed for paint


Gantry painted

 Step 4:  Machine gantry painted


Base painted

 Step 5:  Machine base painted


Machine re-assembled

 Step 6:  Repainted machine re-assembled and wired


 Thermwood SuperControl

  Step 7:  New Thermwood SuperControl added


 New Spindle Added

 Step 8:  New spindle installed


 Options Added

  Step 9:  Optional equipment installed


 Vacuum plumbing added

  Step 9:  Vacuum plumbing added


 New table tops added

  Step 10:  New table tops added


 Adding the finishing touches

 Step 11:  Finishing touches added


 Completed Machine

  Step 12:  Completed machine!


Why buy a Thermwood Factory Refurbished Machine instead of a used CNC Router:

  • You’re buying a machine that has been factory-dissembled, re-assembled and inspected.

  • Any components that do not meet factory specifications are replaced, if there is any question of a component’s integrity, it is replaced.

  • All Refurbished machines come with a full factory warranty - This warranty is one-year parts and labor.

  • You are getting a machine that has been enhanced with the new Thermwood SuperControl with the latest version of Windows technology. This is the same control that ships with new machines, and is designed from its very core to operate a CNC Router with efficiency and higher productivity. It is a fully multitasking control utilizing an Intel® Core™ 5th Generation Six Core Processor. It features a high level of hardware integration, extensive use of reliable surface mount technology and a built in upgrade path for future technology.

  • You are buying a machine that includes a full 5-day operators training course located at Thermwood Corporation in Dale, Indiana.

  • You are not buying someone else’s problems caused by neglect, as can be the case with buying a used machine from another source.  These machines are fully disassembled, painted and reassembled back to new machine factory standards.

  • These machines go through a complete quality control inspection to insure each machine meets factory specifications before they leave the factory.

  • A full technical service division for service and parts supports all Thermwood Refurbished machines. This includes Free Lifetime Phone and Forum Support, the ability to upgrade in the future, and support with program questions for your specific machine. One year of  Advanced Support (including Virtual Service) is standard with all refurbished machines. 

  • You may also choose to list your company with our Free Production Sharing Service. 

Click here to Request More Information on the Thermwood Refurbishment Program
 

Thermwood AutoProcessor 5×10

Posted by Duane Marrett on Tue, Aug 21, 2012

Tags: Thermwood, CNC, Woodworking, Nested Base, 3 Axis, Announcements, Trade Shows, Point of Purchase, CNC Router, High Performance, cabinets, QCore, closets, Furniture, IWF, AutoProcessor, architectural, millwork

Thermwood's latest machine, the AutoProcessor 5x10 - Shown at the 2012 IWF show in Atlanta, GA Booth #5753.

The AutoProcessor 5×10 is a complete solution for Nested Based Panel Processing, Cabinet/Closets, Marine/Boat Building, Furniture Manufacturing, Exhibits/ Store Fixtures, Machining Plastic Sheets and High Volume Cabinet Production. 

With each cycle, the machine first labels the sheet, positions the sheet on the table, machines the material, off-loads the finished parts and then repeats the process. Dust collection during this process keeps scrap and debris to a minimum.  Labels help the operator to quickly sort the parts, and Assembly Marks help final assembly happen quickly and easily.

Thermwood AutoProcessor 5x10Features:
• Thermwood QCore SuperControl
•5’ x 10’ Working  Table / Moving Gantry
• Rapid Speed  4,200 IPM
• 4000 lb. Lift Table for Loading
• 12 HP HSK Electro-Spindle
• 8 Position Tool Changer
• Automatic Pop-Up Pins
• Automatic Tool Sensor
• Automatic CNC Labeler
• 9 Spindle Drill Bank
• Unload Table 

More information can be found here

Thermwood AutoProcessor 5x10

Thermwood AutoProcessor 5x10

Thermwood AutoProcessor 5x10

 

CNC Router Training at Thermwood

Posted by Duane Marrett on Fri, Jun 08, 2012

Tags: CNC, CNC Routers, 3 Axis, 5 Axis, CNC Router, Training, education, Customer Lounge

When you purchase a CNC Router from Thermwood, a five-day comprehensive programming/operation training course for two students is included.  This course is conducted at Thermwood's state of the art Dale, IN facility. 

Superior Factory Training:

Thermwood Training FacilitiesTraining at Thermwood is conducted in a modern, comfortable and well equipped center devoted specifically to educating our customers. This is, by far, the fastest and most efficient way to learn. Over the years, Thermwood has experienced the ups and downs of training at the customer's facility, the interruptions and distractions, not to mention the lack of classroom facilities and equipment. It just doesn’t work very well. At Thermwood, the atmosphere contributes to the learning experience. Each classroom is setup specifically for the course being taught.

 

 

Training Facilities:

Thermwood Machine TrainingOur machine operator/programmer courses are located adjacent to the machine training lab, where students complete the prescribed projects on a specific training machine utilized only for training purposes. Our application software classes are conducted in a classroom with state-of-art computer equipment. Then when it comes time for practical applications on a full sized machine, Thermwood's training lab is equipped with a CabinetShop 45 outfitted with all major options and features. Real production type parts are cut. What a confidence builder!

Customer Training Lounge:

Thermwood Customer LoungeThermwood also has a customer lounge and workstation available for use during your training at our facility. This comfortable area features free:

  • Wi-Fi
  • Phones
  • Daily Lunch
  • Snacks
  • Drinks
  • Lounge area with plenty of seating and satellite-equipped large flat-screen tv for your use.

 

Continuing Help and Support

Thermwood Customer Lounge - View #2Our five-day machine programming/operations training here at Thermwood is the first step to helping you hit the ground running.  The goal is to help you understand how to utilize the power of your Thermwood CNC Router and QCore SuperControl to make your operation as efficient and productive as possible.  Our commitment to this doesn't end when you complete the training course.  We also offer:

 For more information on our machine training or about any of our products, please email us at sales@thermwood.com or give us a call at 1-800-533-6901.          

Convert Router-CIM® to M and G code for Thermwood CNC Routers

Posted by Duane Marrett on Thu, Apr 26, 2012

Tags: Thermwood, CNC, CNC Routers, Productivity, 3 Axis, CNC Router, Free, QCore, SuperControl, super controller, Router-CIM, Convert

 

Convert Router-CIM Programs to M & G code

Thermwood Corporation announces new software developed to convert Router-CIM® programs to standard M and G code language for use on a Thermwood CNC router

This conversion tool takes place on Thermwood's QCore Super Controller and is very simple to use.  You just load the Router-CIM® G code file directly into the QCore controller using the convert option and the M and G code is automatically converted to conform to your Thermwood machine's specs, and is ready to run.

Router-CIM Convert Dialog

 

This EIA conversion works not only with Router-CIM® programs but with virtually all other programs that contain standard EIA code, and allows you to use your older, existing Router-CIM® programs with ease. 

Thermwood QCore SuperControl

If you would like more information on this conversion process, or how a free demonstration of how our machines can improve your production process, please contact us.

 

 

 

 

 

Thermwood Announces New Model - MTR 30DT

Posted by Jason Susnjara on Fri, Mar 16, 2012

Tags: Thermwood, eCabinet Systems, software, control nesting, 3 Axis, Announcements, CNC Router, QCore, manufacturing, panel processing, MTR 30DT

 

describe the image

Thermwood Corporation, a leading US manufacturer of CNC routers, announces the MTR 30DT dual table CNC router for machine paced panel processing.

The MTR30 DT is designed for machining jobs that require multiple tools and dual tables for nonstop machine production.  The machine is configured with two stationary 61 inch by 121 inch high flow vacuum tables with dual programmable part locators.  It is equipped with a 12 HP spindle with an automatic tool changing system that includes both fixed and at the head tooling; for a total of 20 tool positions for routing.  It also includes a drill bank with both horizontal and vertical drills, available up to 25 spindles.

MTR30 QC resized 600

 

Included within the QCore control is Thermwood’s featured Control Nesting software along with a dxf convertor for accepting dxf files for automatic nesting.  The control also includes a huge 1 terabyte hard disk for program storage and is enclosed in a dust protected air conditioned cabinet.

Visit www.thermwood.com or call 800-533-6901 or email info@thermwood.com for more information on this product.

Thermwood is a US company with dealers and distributors worldwide.  In addition to machine manufacturing and software development, Thermwood has a technical service organization that provides support, machine installation, training, retrofits, custom programming and production assistance.

Download the Free eBook - "Understanding the Basics of CNC Routers"

Posted by Duane Marrett on Fri, Feb 10, 2012

Tags: Thermwood, 3 Axis, 5 Axis, Free, Understanding CNC Routers eBook, Download

Understanding CNC RoutersA CNC Router is designed to greatly improve cut quality, cycle times and accuracy by automating your process and creating a safer environment. Determining if a CNC Router will fit your needs should be an easy decision.

What can you expect from Understanding the Basics of CNC Routers?

  • What is a CNC Router and how do they work
  • Acheive faster cycle times and faster throughput than by hand
  • Accurate parts straight off the machine without extra handling
  • Maintenance on a CNC router is Less than maintenance on a vehicle
  • A CNC router is the Safe choice

A CNC router is a valuable tool that has many benefits such as improving cut quality, better accuracy, faster cycle times and a safer environment.  

This book was written by Alain Albert - FPInnovations - Forintek Division

Please Click Here to receive a FREE PDF of "Understanding the Basics of CNC Routers", to help determine if a Thermwood CNC Router is right for you.

Save big money on your cnc router purchase in 2011

Posted by Duane Marrett on Mon, Aug 22, 2011

Tags: Thermwood, CNC, CNC Routers, 3 Axis, 5 Axis, CabinetShop, CNC Router, Model 90, Model 45, Stimulus, Tax, Cost, tax incentive, save money on cnc router, Why Purchase a Thermwood

Section 179 Tax Deduction/Bonus Depreciation

Thinking of purchasing a new cnc router in 2011, and still on the fence because of the uncertain economy? Some great news is the current dual benefit of the Section 179 deduction/100% bonus depreciation which helps make 2011 the ideal year to purchase your new cnc router!

These newest changes are as follows:

SAve money on a cnc router purchase from Thermwood

  • The Section 179 Deduction limit has been increased to $500,000. The total amount of equipment that can be purchased increased to $2 million. This includes most new and used capital equipment, and also includes software.

  • The “Bonus Depreciation” has been increased to 100% on qualified assets. However, this can be taken on new equipment only.

 

2011 is the Year to Do It!

Due to the extension of Section 179 under the 'HIRE Act of 2010' - the enhanced limits under the 'Jobs Act of 2010' - and the recently enacted 100% Bonus Depreciation under the 'Tax Relief Act of 2010':

You can basically write-off 100% of all the equipment and software your business needs to buy or finance this year!

Write off up to 100% of a new Thermwood cnc router purchased in 2011

Depreciation Bonus At A Glance:   

  • 2011 Deduction Limit - $500,000 (up from $250k previously). Good on new and used equipment, including new software.

  • 2011 Limit on equipment purchases - $2 Million Dollars (up from $800k previously).

  • “Bonus” Depreciation - 100% (taken after the $500k deduction limit is reached). Note, bonus depreciation is only for new equipment. This can also be taken by businesses that exceed $2 million in capital equipment purchases.

    The above is an overall, “simplified” view of the Section 179 Deduction for 2011. For more details on limits and qualifying equipment, as well as Section 179 Qualified Financing, please visit section179.org

    An example of Section 179 at work:

Section 179 example

For more detailed information: please click here.


Calculate your savings on a new Thermwood CNC Router

 

 

Calculate your potential savings: please click here


 

Thermwood 3 and 5 Axis CNC Routers

Please use the following links to view our line of 3 axis and 5 axis Thermwood CNC Routers. 

Why purchase a Thermwood CNC Router?

Visit Why Purchase a Thermwood? to see why our machines are the most reliable, technically advanced and safest choice for over 40 years.

Thermwood at the 2011 AWFS Show in Las Vegas!

Posted by Duane Marrett on Fri, Jul 08, 2011

Tags: Thermwood, CNC Routers, Productivity, Nested Base, 3 Axis, Announcements, Trade Shows, edgebanding, CabinetShop, AWFS, CNC Router, Model 45, QCore, Assembly Marks, QuickCut, edgebander, King Starboard, Barb Dado

The 2011 AWFS Show promises to be an exciting opportunity to visit Las Vegas and see the very latest in CNC Router technology from Thermwood!

At AWFS we will be demonstrating the machining of custom nested based cabinets along with a variety of other applications including MDF doors, sheet plastics, and wood components.

Featuring the CabinetShop 45 with load/unload system:

CabinetShop 45

Our demonstrations will include machining products on our CabinetShop 45 CNC, complete with our new optional load/unload system that reduces labor and eliminates the need to load and unload material from the router.  Also at AWFS we will be demonstrating the S400 and BEE Fravol edgebanders.  Fravol, known for high quality edgebanders, is exclusively represented and serviced in the US by Thermwood.

 

 

The CabinetShop 45 will feature our new QCore SuperControl system.  The QCore operates with Windows 7 Pro, has a massive 1 Tb Hard Drive for program storage, utilizes a Quad Core Processor and provides the highest level control platform for CNC router technology today.

Thermwood Hand Held ProgrammerQCore also features an all-new optional Hand Held Programmer that puts the expanded power of the QCore control into a compact, rugged hand remote.  This new hand held offers improved ergonomics, a color LCD touch screen display and a durable 24-key steel dome membrane keypad.  It allows the operator to perform a wide variety of tasks that were previously only available through the machine control.

 

 

Live streaming webcam from AWFS!

We will be showcasing Thermwood’s speed and quality by running LIVE machine demonstrations using different materials such as plywood, melamine, MDF, Acrylic and King Plastics’ Starboard throughout the day – and available via webcam

Hands-on Access!

Attendees will also have a chance to customize a product and run the machine yourself using our QuickCut software right at the control.  Just select an item, change the size and watch the machine do the rest.

If you’re interested in not just increasing throughput but also reducing assembly time, stop by Thermwood’s booth to see the latest in construction joints and assembly marks. 

Featuring the New Lock Dado Joint:

Lock Dado Joint

We announced the new Barb Dado Joint at the IWF show in 2010, this year for AWFS we will be demonstrating our new Lock Dado Joint which combines blind dado and KD Fasteners (available from Hafele) making assembly unbelievably fast and easy!

Plan to stop by Thermwood Booth #4210 and check us out!

The AWFS show is located at the Las Vegas Convention Center and runs from July 20th-23th.

Thermwood Streaming Live at the CabinetMaker/FDM Woodworking Virtual Trade Show

Posted by Duane Marrett on Fri, May 13, 2011

Tags: Thermwood, Woodworking, Nested Base, 3 Axis, Announcements, Trade Shows, edgebanding, CabinetShop, Model 43

Thermwood Virtual Trade Show

Once again, Thermwood is a proud sponsor of the FREE CabinetMakerFDM Woodworking Business E-vent.  The first such show (held last November), was a great success, and we invite you to attend this unique and interactive event on May 19th, 2011.

As an attendee, you’ll have the opportunity to view five educational sessions on innovations in the wood products industry, network with colleagues, visit our booth and chat in real-time in the Exhibit Hall - All from the comfort of your office!

Thermwood Streaming Live From the CabinetMaker/FDM Online Trade Show

Thermwood will also be running live machine demonstrations (nested based cabinets, moldings and various other items) on our CabinetShop 43 and Fravol Edgebander throughout the day - available via webcam.

Register online to join us at the Woodworking Business E-vent. We look forward to seeing you there!