Thermwood incorporates smart-router technology into its nested based systems

Posted by Duane Marrett on Tue, Jun 11, 2013

Tags: Thermwood, Cabinet, CNC, Nested Base, 3 Axis, Model 45, CNC Routers, cabinets, control nesting, MTR, Model 43, nested based, Easy, CNC Router, Thermwood, SuperControl, Announcements, CNC Routers, Profile Modeler, smart-router

Smart-routers may very well be the next wave in CNC routers. Just like smart phones have replaced regular phones, smart-routers may replace regular routers. Why? Because they are a lot easier to use and they make a lot more money from nested based jobs.

The big difference with smart-routers is not only do they know how to move, they also know the job they are doing. They can help in ways no simple machine can.

Smart routers easily use scrap materialFor example, when a smart-router finishes a job, it already knows how to make every part in that job, so if you need to cut a replacement part, the smart-router can do it without creating a new CNC program. In fact, they remember parts from all previous jobs. Just scan the label and it will cut it from the material left on the table. And, mentioning material left from a job, smart-routers use that material first when cutting a new job. You no longer have to throw it away or create specialized CNC programs to deal with it. It’s quick, easy and virtually automatic. It’s simple and saves the average shop thousands, if not tens of thousands of dollars in material each year that would otherwise be scrapped, and we’ve just scratched the surface.

Just like a smart phone handles dozens of daily tasks through special apps, smart-routers handle dozens of aspects of running nested based products. The list is impressive and each feature saves labor, saves material, avoids scrap and makes the whole thing so much easier.

Please click here for a detailed list of some of these smart-router features.


Request a Consultation

If you would like to see just how much a smart-router can save you compared to an ordinary router, please give us a call at 1-800-533-6901 and we will sit down and go over it in detail.

Thermwood at the 2013 AWFS Show in Las Vegas!

Posted by Duane Marrett on Mon, Apr 15, 2013

Tags: Thermwood, Cabinet, CNC, Nested Base, 3 Axis, Trade Shows, Model 45, edgebander, edgebanding, CNC Routers, cabinets, AWFS, Las Vegas, 43, Model 43, Low Cost, nested based, Continuous C-Axis Rotation, CNC Router, solid wood processing, Announcements, Demonstrations, Auto Load, Auto Unload

Thermwood to Demonstrate New Auto-Labeling and Unload System on Model 43 and Solid Wood Machining on Model 45

Thermwood CabinetShop 43 with Auto Label and Unload Options

The 2013 AWFS Show (July 24th-27th) promises to be an exciting opportunity to visit Las Vegas and see the very latest in CNC Router technology from Thermwood! 

For AWFS 2013, Thermwood is proud to demonstrate our affordable CabinetShop 43 CNC Router equipped with the new optional Auto Labeling and Unload Rake System for nested based production.  This new system will be in action at AWFS 2013 in Booth #8400.

 

Featuring the CabinetShop 43 with New Automatic Labeling and Unload System:

 

Speed up Production Time

This new option helps save time by automating the process of placing labels and off-loading finished material.  The automated system quickly places the labels and then machines the parts.  It next unloads the finished material to a sorting table.  This automatic and economical addition can greatly speed up production time, and is available both on new machines and as a retrofit.

Also at AWFS we will be demonstrating a Fravol edgebander.  Fravol, known for high quality edgebanders, is exclusively represented and serviced in the US by Thermwood.

 

Also Demonstrating Solid Wood Machining on the Thermwood Model 45

CabinetShop 45

 

We will also be demonstrating solid wood machining utilizing the Nemi Pod Hi-Flow System on our Thermwood Model 45

The heavy-duty Model 45 is designed for a variety of functions including the machining of rotary operations when equipped with our optional C-Axis.  This expands the capability of this already useful machine to include volutes, carvings, chair parts, stair components and much more.


See at AWFS:

This new system will be in action at AWFS 2013 (July 24th-27th) in Booth #8400.

Thermwood Profile Modeler - from Sketch to Production

Posted by Duane Marrett on Wed, Mar 13, 2013

Tags: Thermwood, eCabinet Systems, Woodworking, CNC, Nested Base, Free, 3 Axis, Model 45, Technology, smart, wood carving, CNC Routers, software, cabinets, wood, Video, control nesting, MTR, CabinetShop, 43, Model 43, nested based, Easy, carving, SR43, SignRouter 43, CNC Router, Thermwood, save money on cnc router, QCore, SuperControl, Announcements, US made, CNC Routers, introduction, millwork, Product Information, Demonstrations, Profile Modeler

Thermwood Profile ModelerThermwood's Profile Modeler allows you to quickly create a molding or custom shape from a sketch or drawing on a Thermwood CNC Router with no special shaped tooling required.  

This video demonstrates using Profile Modeler to create a custom curved cherry molding from Sketch - to Profile Modeler - to Machine - to Completed Shape.


Steps used in the video:

In eCabinet Systems:
  • Verify the measurements
  • Create the shape using Shape Manager in eCabinet Systems
  • Create Tool
  • Apply Tool to create Shape

On Thermwood QCore SuperControl:
  • File loaded into Profile Modeler on QCore SuperControl
  • Verify Tool Path
  • Run Program
  • Machining Part (Roughing/Finishing/Detail Passes)
  • No special shaped tooling required - Tools Used: 1/2 Straight, 1/2 Ballnose, 1/8 Ballnose, 1/8 Flat
  • Completed Shape

For more information on Profile Modeler or any of our other products, please click here or contact us at 1-800-533-6901.


Thermwood AutoProcessor 5×10

Posted by Duane Marrett on Tue, Aug 21, 2012

Tags: Woodworking, Nested Base, 3 Axis, Trade Shows, cabinets, closets, High Performance, CNC Router, IWF, Thermwood, QCore, Announcements, AutoProcessor, Furniture, Point of Purchase, architectural, millwork, CNC

Thermwood's latest machine, the AutoProcessor 5x10 - Shown at the 2012 IWF show in Atlanta, GA Booth #5753.

The AutoProcessor 5×10 is a complete solution for Nested Based Panel Processing, Cabinet/Closets, Marine/Boat Building, Furniture Manufacturing, Exhibits/ Store Fixtures, Machining Plastic Sheets and High Volume Cabinet Production. 

With each cycle, the machine first labels the sheet, positions the sheet on the table, machines the material, off-loads the finished parts and then repeats the process. Dust collection during this process keeps scrap and debris to a minimum.  Labels help the operator to quickly sort the parts, and Assembly Marks help final assembly happen quickly and easily.

Thermwood AutoProcessor 5x10Features:
• Thermwood QCore SuperControl
•5’ x 10’ Working  Table / Moving Gantry
• Rapid Speed  4,200 IPM
• 4000 lb. Lift Table for Loading
• 12 HP HSK Electro-Spindle
• 8 Position Tool Changer
• Automatic Pop-Up Pins
• Automatic Tool Sensor
• Automatic CNC Labeler
• 9 Spindle Drill Bank
• Unload Table 

More information can be found here

Thermwood AutoProcessor 5x10

Thermwood AutoProcessor 5x10

Thermwood AutoProcessor 5x10

 

Thermwood Announces “YouBuild” Program to Cabinetmakers

Posted by Jason Susnjara on Mon, Jul 16, 2012

Tags: Thermwood, Woodworking, manufacturing, cabinets, Furniture, closets, nested based, CNC Router, Announcements, YouBuild, US made

 

YouBuild logo resized 600

Thermwood Announces “YouBuild”

Bringing Furniture Business to Cabinetmakers

 

Thermwood Corporation has announced a new program called “YouBuild”, a new and unique business model, providing an easy path for cabinetmakers with Thermwood CNC routers to easily address the huge home and office furniture market.

It starts with a web site, YouBuild.com, which offers over a thousand unique designs for home and office furniture and closets, some by renowned furniture designers. What makes this even more unique is that these designs can be customized and are available in four real wood species, walnut, maple, oak and cherry, either finished or unfinished. Sizes of most items can be adjusted. The wood, specially made for YouBuild by Columbia Forest Products, the largest manufacturer of hardwood plywood in North America, is high-quality, formaldehyde-free and available in any quantity through local Home Depot stores under a special order program.

Manufacturing is done locally by cabinet shops who participate in YouBuild, called “YouBuild Cut Centers”. Orders are placed online. Each Cut Center has its own online area within the YouBuild site. Products are specified, customized and quoted online. YouBuild Cut Centers access CNC programs online, using their CNC machined control, and then cut and edgeband parts that were ordered. Customers can assemble themselves, using unique joinery, or they can have the Cut Center assemble for them.

Cut Centers are not required to do any design or programming, they just sell and make what is ordered using the online programs. To help sell, they can establish Retail Dealers and Retail Design Centers. These are independent individuals and businesses that promote and sell YouBuild products for them and receive a commission on any orders they generate.

YouBuild offers an entirely new approach to furniture and, because the program is so simple and efficient, top-quality, formaldehyde-free, real hardwood materials can be used, while keeping prices highly competitive. There is no cost to become a YouBuild Cut Center as long as shops have the equipment necessary to use the technology. You can find more information in the YouBuild section of the eCabinet Systems web site and at YouBuild.com

 

ManCaveModel 011 resized 600

EZ Closet Euro

Contemporary Wave

Curve Case Pro

Thermwood CabinetShop 45 Featured on HGTV Canada

Posted by Duane Marrett on Thu, Apr 08, 2010

Tags: Thermwood, Cabinet, 3 Axis, Model 45, CNC Routers, CNC Automation, cabinets, wood, Customer, Video, CabinetShop, nested based, Canada

This is a neat video from the HGTV Canada program "House of Bryan", showing the creation and installation of custom cabinets for host Bryan Baeumler's house. 

The machine making the cabinets is a Thermwood CabinetShop 45 with a 5×10 table, and is owned by Top Notch Cabinets, of Oakville, Ontario.

 

Thermwood demonstrates the CabinetShop 43 at WMS Expo in Toronto, Canada

Posted by Duane Marrett on Thu, Sep 24, 2009

Tags: Thermwood, New, eCabinet Systems, Cabinet, Productivity, CNC, Nested Base, Trade Shows, edgebander, edgebanding, CNC Routers, CNC Automation, cabinets, control nesting, QuickCut, CabinetShop, 43, Model 43, Low Cost, High Performance, nested based, Easy, WMS, Fravol

Today is the first day at the WMS show in Toronto where our Canadian Dealer, CNC Automation has a very nice booth with a couple of Thermwood CNC Routers including the New CabinetShop43. We are continualy adding pictures from the show to our TwitPic account. You can view them here:

http://www.twitpic.com/photos/thermwood

You can also follow Thermwood, CNC Automation and the WMS show on our twitter page or blog:

http://www.twitter.com/thermwood

The booth consists of two Thermwood routers, CabinetShop45 and CabinetShop43., and two Fravol Edgebanders, S4 and S7.  They are demonstrating eCabinet Systems and QuickCut on the CS43, cutting random cabinets and 20-20 Technologies is sending files to the CS45.

The CS45 is also creating furniture for Canada's Habitat for Humanity. Once the parts are cut on the machine, they will get edgebanding, finished and assembled right there in the booth, so there are other secondary type of machines within the booth.

 Here are a couple of pics of the CNC Automation /Thermwood booth at the opening of the show:

 Thermwood Booth at the strart of the WMS Expo in Toronto, Canada

Assembling cabinets cut on the CabinetShop 43 at the WMS Expo in Toronto, Canada

 

Thermwood CabinetShop 43 Performance Videos

Posted by Duane Marrett on Fri, Sep 11, 2009

Tags: Announcements, Product Information, Thermwood, New, Cabinet, Productivity, Woodworking, CNC, Nested Base, 3 Axis, Cost, wood carving, CNC Routers, cabinets, wood, Video, Gen2, Purchase, QuickCut, CabinetShop, 43, Model 43, Low Cost, High Performance, nested based, Easy, carving

We've created a couple of videos demonstrating the superior performance of the CabinetShop 43 in a variety of applications.  The first is the Carving of an inset carving, and the second is Cabinet Cutting.

 

About the CabinetShop 43:  The CabinetShop 43 offers premium performance not normally seen at this price point. For example, it has positioning speeds to 3,180 inches per minute and programmed cutting speeds to 2,250 Inches per minute. The actual speed at which you can cut is determined more by tooling and material than by the machine, but its speed is indicative of the overall solid CNC performance of the CabinetShop 43.

Thermwood Introduces Low Cost, High-Performance CabinetShop 43

Posted by Duane Marrett on Wed, Sep 02, 2009

Tags: Announcements, Thermwood, New, Cabinet, CNC, 3 Axis, Ken Susnjara, Cost, Technology, manufacturing, cabinets, QuickCut, closets, CabinetShop, 43, Model 43, Low Cost, High Performance, nested based, QCore

We are pleased to introduce a revolutionary new CNC Router System, called the CabinetShop 43, for nested based applications. This new high performance CNC router is built in the US, at Thermwood's Southern Indiana factory and utilizes a whole new, highly efficient manufacturing approach which results in a superior structure coupled with enhanced use of materials, all at a dramatically lower price.

 

CabinetShop 43

The new machine features a 61 by 121 inch fixed table, a 10 HP HSD spindle and an eleven position automatic tool changer. It offers high acceleration, high performance motions in both positioning and cutting. This new system includes quality features seldom, if ever, found at this price point including full stress relieved weldments, high-end Siemens drives throughout, THK rails and three-dimensional volumetric position compensation.

The system also includes Thermwood's QCore SuperControl which sharply distinguishes it from every other machine in this class offering features such as:

"QuickCut" is the fastest, simplest, easiest way to make cabinets and closets ever. Just select and resize a cabinet from the library and cut it, all right at the machine control.

"Job Level Interface" means you communicate with every major cabinet design software package using a single job file instead of dozens or hundreds of individual programs. Nesting and program development happen automatically at the machine; an approach that offers dramatically simpler operation and higher productivity.

The QCore SuperControl also executes standard G-Code programs developed elsewhere.

The QCore SuperControl also has an impressive list of operating features all with one purpose, make the machine as foolproof as possible to reduce errors, minimizing the time you fiddle with the machine. It runs more with less effort.

- Automatic Tool Management helps you manage tooling and tracks tool life

- Maintenance Tracking tracks machine use and guides you through routine maintenance

- Graphic Error Reporting shows you exactly where a problem is and suggests solutions

- Complete User Manual in the control

- Dynamic CAD drawings of the entire machine on the control screen

- Maintenance Videos on the control guide you through mechanical adjustments

- Virtual Service provides direct link from the control to Thermwood service

Never before has this level of technical sophistication, quality and performance been available at this price. The CabinetShop 43 is ushering in a new era of productivity, ease of use and profit for custom cabinet operations.

Thermwood announces QuickCut Cabinet and Closet System

Posted by Duane Marrett on Thu, Aug 27, 2009

Tags: Announcements, Product Information, Thermwood, New, Assembly Marks, Cabinet, Productivity, Woodworking, 3 Axis, CNC Routers, cabinets, Gen2, QuickCut, Closet, closets

We are pleased to announce a new, simplified approach to nested based production of cabinets and closets that does not require separate cabinet design software. This new approach, called "QuickCut", is done entirely at the CNC machine.

QuickCut Screenshot

The operator, working at the machine control, simply selects and resizes cabinets and closets from a built-in library and runs them. This entire process happens at the machine. The process is simple enough that virtually anyone can run it with minimal instruction. Libraries can be modified or extended through a programming service.

"For the first time you can operate a CNC router without extensive training or technical skill", says Thermwood's Vice-President of Marketing Jason Susnjara. "This approach allows cabinetmakers to focus on making cabinets using an amazing new tool that's really easy to use".

Operating a CNC router usually requires specialized knowledge which limits its use to specially trained employees. We used the technical power in our Gen2 SuperControl to totally automate virtually every task, then created a simple user interface, resulting in a system that almost anyone can use without extensive training.

The QuickCut feature targets smaller, less technical shops but can also be used by larger companies to make virtually any part or product in their product line any time they want. A library of parts can be stored on a network drive. At that point, almost anyone can walk up to any QuickCut machine and make any part. It's that easy. By storing files in a central location, management has complete control of anything that is made, anywhere in the factory.

"This new interface takes what has been a confusing area for non-technical users and makes it almost as easy as using a copy machine", states Thermwood's President, David Hildenbrand. "We believe it will fundamentally change how cabinets, closets and perhaps many other products, are made".

All nested based systems from Thermwood are QuickCut compatible and Gen2 systems operating in the field can be retrofitted to make them QuickCut compatible.

For more information on this exciting new development, please visit our QuickCut area of the website.