Thermwood LSAM 10'x40' - The World's Largest Composite 3D Printer is Now Installed at Local Motors!

Posted by Duane Marrett on Wed, Jun 27, 2018

Tags: Thermwood, Local Motors, 3D printing, Additive, LSAM, 3D Print, Thermwood LSAM, Additive Manufacturing, World's Largest 3D Composite 3D Printer, Olli

Installation of the world's largest composite 3D Printer is now complete at Local Motors. This massive Thermwood LSAM 10'x40' is ready to get to work making the Olli! 

Installation of the world's largest composite 3D Printer is now complete at Local Motors. This massive Thermwood LSAM 10'x40' is ready to get to work making the Olli!
Thermwood LSAM 10'x40' - Ready to work! 


Looking down the working envelope from the print gantry side of the Thermwood 10'x40' LSAMLooking down the working envelope from the print gantry side of the Thermwood 10'x40' LSAM

A part in the process of being printed on the Thermwood 10'x40' LSAM at Local MotorsA part in the process of being printed on the Thermwood 10'x40' LSAM at Local Motors

Looking down the working envelope from the print gantry side of the 10'x40' Thermwood LSAM at Local Motors
Looking down the working envelope from the print gantry side

Another view of the 10'x40' LSAM at Local MotorsAnother view of the 10'x40' LSAM at Local Motors

A view from the trim gantry side of the Thermwood LSAM 10'x40' at Local MotorsA view from the trim gantry side of the Thermwood LSAM 10'x40' at Local Motors

About The Thermwood LSAM

Thermwood offers a line of dual gantry additive manufacturing machines which both print and trim parts on the same machine. These are large industrial additive manufacturing machines that can be up to 100 feet long.  Thermwood LSAM 10'x20'

LSAM (pronounced L-sam) represents an all new technology for large scale 3D printing of thermoplastic polymers. While other large scale additive efforts attempt to scale up small, filament-fed desktop printer techniques, LSAM is, at its core, designed for additive manufacturing of large structures using a fundamentally different approach

LSAM is different. The print process is different. The machine is different. The print head is different. The control is different. The software is different and the resulting parts are different.

LSAM is intended for industrial production. It is not a lab, evaluation or demonstration machine, but is instead a full-fledged industrial additive manufacturing system intended for the production of large scale components.

Although suitable for producing a wide variety of components, Thermwood is focusing on producing industrial tooling, masters, patterns, molds and production fixtures for a variety of industries including aerospace, automotive, foundry and boating.       

About Local Motors

Local MotorsLocal Motors is a ground mobility company focused on shaping the future for the better. Founded in 2007 with a belief in open collaboration and co-creation, Local Motors is a digital OEM, capable of micro-manufacturing, sales, service and operations all from a local footprint using a microfactory.

Meet Olli

 

 

Thermwood LSAM 10'x20' and 10'x40' in Production

Posted by Duane Marrett on Wed, May 16, 2018

Tags: Thermwood, 3D printing, Additive, LSAM, 3D Print, Thermwood LSAM, Additive Manufacturing

Birds-eye view of two Thermwood LSAM (Large Scale Additive Manufacturing) machines currently in production here at our factory. Get up close and personal with a 10'x20' as well as a massive 10'x40' LSAM Large Format 3D printer. 

About The Thermwood LSAM

Thermwood offers a line of dual gantry additive manufacturing machines which both print and trim parts on the same machine. These are large industrial additive manufacturing machines that can be up to 100 feet long.  

Thermwood LSAM 10'x20'

The Thermwood LSAM is used to produce large to very large sized components from reinforced thermoplastic composite materials. 

Although suitable for producing a wide variety of components, Thermwood is focusing on producing industrial tooling, masters, patterns, molds and production fixtures for a variety of industries including aerospace, automotive, foundry and boating.    

Thermwood 2018 Scholarship Recipients

Posted by Duane Marrett on Wed, May 16, 2018

Tags: Thermwood, Announcements, Scholarship, 2018

Thermwood is proud to announce Colton O'Brien and Carson Vaal as our scholarship recipients for the Class of 2018.  Each will receive a $2,000 renewable scholarship.  Since the introduction of these renewable scholarships, Thermwood has awarded over $200,000 to students wishing to further their education. 

Colton O'Brien

Colton O'Brien is the son of Chris and Jennifer O’Brien of Stendal, and is a graduate of Southridge High School.

While at Southridge, Colton was a member of the football and track and field teams. He also participated in the Bass fishing club, FCA, Spirit Club and Outdoors Club.

He was a part of the 2017 State Champion football team, as well as the 2015 State Bass Fishing team.

Colton will be attending Ivy Tech this fall for HVAC and Electrical.

 

 

Carson VaalCarson Vaal is the son of Courtney and Scott Vaal of Jasper, and is a graduate of Jasper High School.

He has been active with Robotics, Marching Band, Symphonic Band and Boy Scouts.

He is an Eagle Scout and a State Gold Ranking Saxophone Soloist.

This fall, Carson with be attending Ball State University to study Architecture

 

 
 

Thermwood would like to congratulate all seniors of the Class of 2018 and wish them the very best in their future studies and endeavors! 

Latest Cut Center Update Adds Frameless Bath Cabinets

Posted by Duane Marrett on Tue, May 15, 2018

Tags: Thermwood, Announcements, CNC Router, Cut Center, Cut Center Updates, Bath Cabinets, Frameless

Latest Cut Ready Update Summary

Included in this update is the Contemporary Wave Bedroom Suite and more flexibility when searching for user-created jobs.We are constantly adding new features and abilities to the Award-Winning Cut Ready Cut Center

Included in this update are the addition of the Frameless version of Bath cabinets, complimenting the already existing Face Frame version. Included are cabinets designed for Counter Tops, some new versions of Tall cabinets, as well as cabinets designed for toilets and Sink Bridges.

Frameless Bath Cabinets Examples

Two drawers and three shelves

Two drawers and three shelves


 

Right hinge door - 1 drawer, 1 shelf

 

Right hinge door - 1 drawer, 1 shelf


 

Corner cabinet (open)

 

Corner cabinet (open)


Sink Bridge (3 drawer)

Sink Bridge (3 drawer) 


Tall cabinet with left hinge door and 2 equal drawers
 

Tall cabinet with left hinge door and 2 equal drawers



Tall cabinet with opening for toilet, double doors and 1 drawer

Tall cabinet with opening for toilet, double doors and 1 drawer


About the Cut Center

Thermwood Cut Center Nesting Drawer Boxes

The Thermwood Cut Center is an exciting alternative to traditional CNC routers for making a wide variety of products including cabinets, closets, furniture, doors, drawers and much more.  Just tell the machine what you what to make and it does it...it is that simple!  NO programming is required. 

Click for More Info on the Thermwood Cut Center

 

Alpha Woodworks On Their Thermwood Cut Center

Posted by Duane Marrett on Mon, May 07, 2018

Tags: Thermwood, CNC, CNC Routers, Woodworking, 3 Axis, CNC Router, Cut Ready, Cut Center, cabinets, doors, moldings, closets, Furniture, No Programming, Testimonials, Cut Center Impressions, Easy CNC, drawer boxes, Alpha Woodworks

Thermwood's Award Winning Cut Center is an exciting alternative to traditional CNC routers - just tell the machine what you what to make and it does it...it is that simple!  No programming is required!  Also, you can operate the system as a CNC router in the traditional manner, running programs generated with virtually any CNC software.

Here we present a short video featuring a Thermwood Cut Center owner and their impressions of the machine and its capabilities.

Take a listen to Larry Crutchfield of Alpha Woodworks in Dothan, AL as he discusses their Thermwood Cut Center and what the machine is doing for their business.

Larry Crutchfield and the guys of Alpha Woodworks with their Thermwood Cut Center

Take a listen to Larry Crutchfield of Alpha Woodworks in Dothan, AL as he discusses their Thermwood Cut Center and what the machine is doing for their business.

  

Click for More Info on the Thermwood Cut Center


Below are a few more Cut Center owner impressions as well - take a listen to Tim Richardson of Timberwood Properties in Leesburg, FL, Aaron Barlow of Original Woodworking in Bluffdale, UT, Michael Bednark of Bednark Inc. in Brooklyn, NY, John Allan of Arkansas Wood Doors in Pottsville, AR and Donovan Mumma of Byrne Custom Woodworking in Lenexa, KS as they discuss their new Cut Centers and what the machine is going to do for each business. 

 
 
 
 
 
 
 


About The Cut Ready Cut Center

Operate as a Cut Center with NO Programming or as a Traditional CNC Router, running programs generated with virtually any CNC software.

2018 Thermwood Dealer Conference and Awards Dinner

Posted by Duane Marrett on Thu, May 03, 2018

Tags: Thermwood, Announcements, Dealer Conference, CNC Automation, AAI, CNC Solutions, 2018, AIL

Thermwood Dealers participate in the 2018 Dealer Conference at our headquarters in Dale, IN

We recently held our 2018 Dealer Conference at our headquarters in Dale, IN. The purpose of this annual event is to get all of our domestic and international dealers together in informative sessions to discuss sales strategies and also to present the exciting changes and new products we plan to release in the next year.

Of course, the conference isn't all work and no play!  It also gives everyone a chance to socialize and catch up on news, as well as the opportunity to award our top sellers special prizes at the awards dinner. 

socializing_3

A group of Thermwood dealers share a laugh before the 2017 Top Sales Announcements

Huge Pork Chop during Thermwood 2018 Dealer Awards Dinner

Yum!  Huge pork chop at the Thermwood Dealer Awards Dinner

This year, our top dealership was Automation Associates, Inc.  Second and third places went to Aera International, LLC and CNC Automation.  The award for the dealership with the Most Improved Sales for 2017 went to Aera International, LLC.  The award for top International Sales went to CAM Automatizacion out of Mexico.  Congratulations, guys!


First Place - 2017 Sales

1st Place AAI

Pictured above are: (l-r) Dennis Palmer (VP Sales for Thermwood), Mark Drone (Automation Associates, Inc) and Jason Susnjara (VP Marketing for Thermwood).


 Second Place - 2017 Sales

2nd Place AIL

Pictured above are: (l-r) Dennis Palmer (VP Sales for Thermwood), Timur Arslanoglu (Aera International, LLC) and Jason Susnjara (VP Marketing for Thermwood).


 Third Place - 2017 Sales

3rd Place CNC Automation

Pictured above (l-r) are: Dennis Palmer (VP Sales for Thermwood), Andrew Legault (CNC Automation), Bob Law (CNC Automation) and Jason Susnjara (VP Marketing for Thermwood).


 Most Improved Dealer Sales for 2017

Most Improved - AIL

Pictured above are: (l-r) Dennis Palmer (VP Sales for Thermwood), Timur Arslanoglu (Aera International, LLC) and Jason Susnjara (VP Marketing for Thermwood).


 Top International Dealer - 2017 Sales

Top International Sales - CAM Automatizacion

Pictured above are: (l-r) Dennis Palmer (VP Sales for Thermwood), Pablo Macias (CAM Automatizacion) and Jason Susnjara (VP Marketing for Thermwood).


LSAM Demonstration

Thermwood personnel, domestic and international dealers attend an LSAM demonstration during the 2018 Dealer Conference.

Thermwood personnel, domestic and international dealers attend an LSAM demonstration during the 2018 Dealer Conference.

Thermwood personnel, domestic and international dealers attend an LSAM demonstration during the 2018 Dealer Conference.


 Factory Tour - LSAM Machines Under Construction

Thermwood personnel, domestic and international dealers view several LSAM machines currently under construction.

Touring several new LSAM's under construction

Touring several new LSAM's under construction

Touring several new LSAM's under construction

 

What Can Be Accomplished Using Custom Cuts on the Cut Center

Posted by Duane Marrett on Tue, Apr 17, 2018

Tags: Thermwood, CNC Router, Cut Center, Balusters, Desks, V-Line Corporation, Custom Cuts

V-Line Corporation

Real Projects Completed Using Custom Cuts:

All of the following projects were created on a Thermwood Cut Center by owner Vince Rokicsak of V-Line Corporation in Pittsburgh, PA - using the Custom Cuts menus on his machine:

Reception Desks

All parts were made using the Custom Cuts menu located in the Cut Center. All radius parts, internal ribs, and even the templates for the granite tops.

Reception Desk created using the Custom Cuts tools on the Thermwood Cut Center

Reception Desk created using the Custom Cuts tools on the Thermwood Cut Center

Balusters:

Hickory balusters created using their Cut Center:

Hickory balusters created using the Custom Cuts tools on the Thermwood Cut Center

Custom Cuts Menu:

The Custom Cuts menu includes powerful tools to quickly automate tasks on the Cut Center that take a lot of programming knowledge on traditional CNC routers.

Thermwood Custom Cuts Menu Main Screen

Easily create a straight line or arc in the Custom Cuts menu on the Thermwood Cut Center


About the Cut Center

Thermwood Cut Center Nesting Drawer Boxes

The Thermwood Cut Center is an exciting alternative to traditional CNC routers for making a wide variety of products including cabinets, closets, furniture, doors, drawers and much more.  Just tell the machine what you what to make and it does it...it is that simple!  NO programming is required. 

Click for More Info on the Thermwood Cut Center

 

Latest Cut Center Update Adds Casual Country Furniture Collection and More

Posted by Duane Marrett on Tue, Apr 10, 2018

Tags: Thermwood, Announcements, CNC Router, Cut Center, Cut Center Updates, Casual Country Furniture

Latest Cut Ready Update Summary

Included in this update is the Contemporary Wave Bedroom Suite and more flexibility when searching for user-created jobs.We are constantly adding new features and abilities to the Award-Winning Cut Ready Cut Center

Included in this update is the Casual Country Furniture Collection, the ability to measure more than one tool at a time and a new tool to help you automatically check whether your user-created eCabinet Systems designs will work correctly in Cut Ready. 

Casual Country Furniture Collection

Casual Country Furniture Collection Added to the Cut Center

This collection consists of simple casual designs, reminiscent of country or farmhouse style furniture. Because of its simple character, the Casual Country Furniture Collection offers a lot of design and application freedom. Appearance can be more formal, even contemporary, or they can be casual depending on how pieces are finished and embellished. 

The collection lends itself to a variety of craft touches such as the addition of rub-on transfer images, decals, hob nails, antique tin, cushions for the benches and the like. You can add trim or round over edges with a hand router. The Casual Country Furniture library offers basic structures that are the core for a huge amount of creativity.Casual Country Hutch with a rub-on transfer image on the drawer


Casual Country Hutch with a rub-on transfer image on the drawer
 


Measuring Multiple Tools at Once

Measuring tools is now a lot easier with the added ability to measure multiple tools at the same time, rather than one at a time.

You can now measure multiple tools at the same time in Cut Ready 

Check User-Created eCabinet Systems Jobs for Compatibility 

Now you have the ability to check your user-created eCabinet Systems designs for compatibility (material thickness, etc). with Cut Ready before sending them to your Cut Center via Cut Ready Publisher. 
*look for an eCabinet Systems update in the very near future

This update allows you to check your user-created eCabinet Systems jobs for Cut Ready compatibility 

Fixes included in this update 

  • When printing door sizes for Face Frame cabinets, a specific scenario would cause software instability. (Fixed)
  • Back Button within the Cut/Line Editor was not working properly. (Fixed)
  • Back Button within the Furniture section would take you back to Job Name. (Fixed)
  • Added additional Corner Cabinet error handling so you cannot enter invalid values. (Fixed)
  • Better keypad performance. (Fixed)
  • Scanning a recut part would occasionally cause “Part cannot be found” message. (Fixed)
  • Invalid calculations on ¾” Drawer box materials. (Fixed)

About the Cut Center

Thermwood Cut Center Nesting Drawer Boxes

The Thermwood Cut Center is an exciting alternative to traditional CNC routers for making a wide variety of products including cabinets, closets, furniture, doors, drawers and much more.  Just tell the machine what you what to make and it does it...it is that simple!  NO programming is required. 

Click for More Info on the Thermwood Cut Center

 

Thermwood 5 axis CNC for trimming, patterns, molds, aerospace, composites and more

Posted by Duane Marrett on Wed, Feb 28, 2018

Tags: Thermwood, Composites, aluminum, Woodworking, 5 Axis, aerospace, molds, patterns, plastic trimming, 5 axis plastics, defense

The Thermwood Multi-Purpose Five Axis Series are designed for trimming formed parts, patterns or molds using five-axis simultaneous motions.  

Whether you are interested in a moving table for high-speed plastic trimming, a fixed table for large aerospace/aviation applications or a machine for other applications ranging from patterns and molds/plugs to trimming & machining production products for various industries such as composites using large/heavy fixtures, aluminum and non-ferrous metalswoodworking, automotive, or the defense industries, we have a solution for you.


Multi-Purpose 67

The Multi-Purpose 67 is a versatile five axis CNC router available with a variety of either single or dual moving aluminum table sizes.

Thermwood Model 67 7x10 CNC Router

Model 67 7x10 Single Moving Table

Thermwood Model 67 10x5 CNC Router

Model 67 5x10 Dual Moving Tables


Videos

Thermwood Model 67 Large Sculptures at John Cox's Creature Workshop

 

Thermwood Model 67 5 Axis CNC Trimming Plastic


Multi-Purpose 90

The Multi-Purpose 90 is a heavy-duty, high-speed five-axis CNC router designed for trimming and pattern machining, available in single or dual moving aluminum tables.

Thermwood Model 90 5x12 Dual Table CNC Router

Model 90 5x12 Dual Moving Tables

Thermwood Model 90 10x5 CNC Router

Model 90 10x5 Single Moving Table


Videos

Thermwood Mastercam Solidworks Walkthrough Machining Aluminum Shield on 5 Axis Model 90

 

Thermwood Model 90 Machining Bust in Low-Density Foam

 

Model 90 5'x5' 5 Axis CNC Router Machining Carbon Fiber Prosthetic Component

 

Model 90 5'x5' 5 Axis CNC Router Machining Medium Density Foam Tray


Multi-Purpose 77

The Multi-Purpose 77 is a heavy-duty, high-speed contained system for the machining of large materials (various sizes available). 

Thermwood Model 77 10x10 with canopy shown

Videos

Thermwood Model 77 10'x10' CNC Machining

 

Thermwood Model 77 5 Axis Pattern/Modeling RenShape

 

Thermwood Model 77 10'x10' CNC Machinine Carbon Fiber


Multi-Purpose 70

The Multi-Purpose 70 is a heavy-duty CNC router designed for applications utilizing large/heavy fixtures (various sizes available).

Thermwood Model 70 10x20 CNC Router

Model 70 10x20 Fixed Table

Thermwood Model 70 10x10 CNC Router

Model 70 10x10 Fixed Table


Video

Thermwood Model 70 10 Position Rotary Automatic Tool Changer

 

Thermwood Model 70 Continuous C-Axis Rotation Modeling

 

Thermwood Model 70 5 Axis Demonstrations


More Info

Click to Calculate the Value of a CNC Investment

eCabinet Systems 6.2 Now Available Featuring Auto Dimensions in Wall Elevation View and Much More

Posted by Duane Marrett on Thu, Feb 15, 2018

Tags: Thermwood, eCabinet Systems, software update, Announcements, Updated Features

Latest eCabinet Systems Build 6.2 Summary

eCabinet Systems Build 6.2 Now Available

We are constantly adding new features and abilities to our powerful eCabinet Systems Software.

A few of the highlights of the latest build (6.2) is an auto dimensioning feature for the wall elevation view, scaled prints in the wall elevation view, auto dimensions for vertical walls/rooms and much more.  See below for detailed info on all of the new additions and fixes in this release. 

Please Click Here to download the latest build (6.2):


 Additions in Build 6.2:


Auto Dimension in Wall Elevation View

The auto dimensioning feature for the Wall Elevation View shows you a quick view of dimensions between cabinets and the overall wall dimensions. Settings in the right click menu allow you to filter which dimensions are displayed.

Auto Dimension in Wall Elevation View


Scaled Prints in Wall Elevation View

Scaled printing iis an option from the right click menu. It  allows you a quick way to create a measurable print that can then be given to an architect.

Scaled Prints in Wall Elevation View
 

Auto Dimensions for Vertical Walls and Rooms

Allows for the quick dimensioning of items on a wall. The Drafting Parameters from the right click menu allows you to filter out unnecessary dimensions.

Auto Dimensions for Vertical Walls and Rooms
 

Cross Section Walls

Allows you to create a cross-sectioned view inside a cabinet. This new cross-section view is automatically created on a new page after selecting somewhere on a cabinet (the red line then appears and creates the cross-section).

Cross Section Walls - Front View
Cross Section Walls - Front View
 
Cross Section Walls - Side View
 Cross Section Walls - Side View

Export to DXF

Lets you create a DXF from an overhead view of a layout, front view of a wall, or a cabinet. The DXF can then be loaded into a CAD program for additional information to be added.

Front view before exporting to DXF 
Front view before exporting to DXF

After DXF export - loaded into CAD
After DXF export - loaded into CAD

Disable Enhanced Pocketing

Enhanced pocketing was a feature added in an earlier version of eCabinet Systems and Control Nesting. Those with older machines cannot use this feature, so the ability to disable enhanced pocketing is a way to keep from having errors at the machine in that case.

Disable Enhanced Pocketing
 

Cabinet List Report

Creates a report that lists the cabinets in a batch job or room layout. This report can be exported to Excel.

Cabinet List Report
 

Scaled Prints for Vertical Walls in Line Drawing Editor

Works the same as wall elevation scaled print with the addition of custom user dimensions and notes.

Scaled Prints for vertical walls in Line Drawing Editor
 

Ability to Change Edge Banding Thickness

Allows you to change the thickness of the edge banding when creating CNC jobs rather than having to replace the material in the job.

Ability to change Edge Banding Thickness
 
 Display in Millimeters as well as Meters

Previously, a displayed dimension over 1000mm displayed in meters with decimal places. Now we have added the ability to display it in just millimeters.  

Dimensions displayed as Meters
Dimensions displayed as Meters
 
Dimensions displayed as Millimeters
Dimensions displayed as Millimeters


 Fixes in Build 6.2:


  • Angle Part not working on part with full dado (FIXED)
  • Bodies lost when returning to batch and creating new assembly (FIXED)
  • Double Door grain not correct when adding to corner cabinet (FIXED)
  • Left Applied End Door positioned wrong with detached toe (FIXED)
  • In Metric, changing a Construction Parameters changes the Construction Parameter to zero in Global Item Modifications (FIXED)
  • Pull hardware pattern does not apply on the drawer (FIXED)
  • Variable will update for the currently displayed part, but doesn't for the another part using same variable (FIXED)
  • When editing depth with Constraint Manager, selection does not display correctly (FIXED)
  • When in metric, Banding Stock amount is displayed in Linear Feet (FIXED)
  • Specific scenario causes new cabinet to not have outline bodies (FIXED)
  • Angled front corner cab with a PE cut in top front stretcher gives error message when changing material thickness (FIXED)
  • When a top or deck is removed from a cabinet, the locked opening function no longer works (FIXED)
  • When Assembly Group Parts is used rather than Cabinet Group Parts in batch, hole pattern is cut as backside operation (FIXED)
  • When making a specific change in Advanced settings of Stretcher Editor, stretcher behaves incorrectly (FIXED)
  • When adding a rule for Thickness (% of Material), displays as inch or mm amount rather than percentage (FIXED)
  • Creating a note, or typing after a leader line does not function (FIXED)
  • Missing dovetail geometry in CNC (FIXED)
  • Duplicate Left/Right not working correctly in Elevation View (FIXED)
  • Error when doing Part Editor profiling(FIXED)
  • MDF Door Markers in Space (FIXED)
  • Error when hitting cancel on Profile Tool Section Dialog (FIXED)
  • Error when Printing Nesting Labels (FIXED)
  • Missing Mortise and Tenon for Top Left Rail (FIXED)
  • Error when creating MDF Arch Door (FIXED)