Configure and qualify materials effortlessly for large-scale additive manufacturing.

In our latest installment on the groundbreaking capabilities of Thermwood's Large Scale Additive Manufacturing (LSAM) systems, we’re spotlighting a feature that brings unmatched material flexibility and simplicity to large-scale 3D printing: Thermwood’s streamlined approach to material configuration.

 

Discover new levels of material flexibility and ease of use with Thermwood's LSAM (Large Scale Additive Manufacturing) systems! With LSAM, you can access a wide range of “print-ready” materials, all with one-click activation to streamline setup.

 

Our systems come equipped with material configuration files that can be shared across all LSAM units, along with automatic routines for loading, purging, and cleaning, ensuring smooth transitions and hassle-free operation.  Plus, Thermwood gives you total freedom to work with any material supplier, develop specialty materials for unique applications, and we’ll assist you in qualifying new materials while training you to do the same independently. 

 

Some Powerful Advantages:

• Wide variety of "Print-Ready" materials available - including high-temp

• One click activation to apply all parameters necessary to print

• Material configuration files can be shared with all LSAMs

• Automatic routines to load, empty, purge and clean materials from the system

• On-screen instructions guide the operator

• Total freedom to source material from any supplier

• Thermwood will assist in qualifying new materials and train you to qualify new materials yourself.

• Freedom to work directly with material suppliers to develop specialty materials for your specific application.

Thermwood has been the market and technology leader in Large Format Additive Manufacturing (LFAM) since 2016, thanks to our groundbreaking LSAM (Large Scale Additive Manufacturing) systems. 

 

𝐋𝐒𝐀𝐌 𝐒𝐲𝐬𝐭𝐞𝐦𝐬 𝐎𝐟𝐟𝐞𝐫:

- Superior Print Consistency

- Dynamic Control of Print Temperature

- Large Scale Focused Slicing Software

- Confidence Through Thermwood's Legendary Training, Service and Support

Stay tuned for more insights into how our LSAM systems are revolutionizing large format additive manufacturing! 

Explore Thermwood's Patented Bead Board Substrate

In our latest installment on the transformative power of Thermwood’s Large Scale Additive Manufacturing (LSAM) systems, we're showcasing an clever innovation that’s reshaping additive manufacturing: the Patented Bead Board Substrate.

 

This unique substrate offers unparalleled strength and flexibility, providing a stable foundation for your printed parts while preventing stress and distortion—a common issue in traditional substrates. With advantages like a strong initial tack, secure holding during printing, and effortless removal with basic tools, our bead board substrate sets a new standard in reliability and reusability. Join us as we explore how LSAM technology from Thermwood continues to lead the way in advanced manufacturing solutions!

 

Some Powerful Advantages:

• Strong initial tack

• Allows the printed part to float during its initial contact

• Holds strong throughout the entire printing process

• Prevents distortion/stresses that build in other substrates

• Holds well enough for initial machining operations

• Removed easily with simple everyday tools

• Reusable and repairable

Thermwood has been the market and technology leader in Large Format Additive Manufacturing (LFAM) since 2016, thanks to our groundbreaking LSAM (Large Scale Additive Manufacturing) systems. 

 

𝐋𝐒𝐀𝐌 𝐒𝐲𝐬𝐭𝐞𝐦𝐬 𝐎𝐟𝐟𝐞𝐫:

- Superior Print Consistency

- Dynamic Control of Print Temperature

- Large Scale Focused Slicing Software

- Confidence Through Thermwood's Legendary Training, Service and Support

Stay tuned for more insights into how our LSAM systems are revolutionizing large format additive manufacturing! 

 

Explore Thermwood's Patented LSAM Chilled Compression Wheel

Discover the latest in our LSAM series! Today, we’re highlighting Thermwood’s Patented Chilled Compression Wheel — engineered for precision, bead consistency, and enhanced bonding strength, delivering fused structures that surpass aerospace standards. See how Thermwood’s LSAM continues to lead in Large Format Additive Manufacturing! 

 

𝐒𝐨𝐦𝐞 𝐩𝐨𝐰𝐞𝐫𝐟𝐮𝐥 𝐚𝐝𝐯𝐚𝐧𝐭𝐚𝐠𝐞𝐬:

• Finishes the bead's final shape and dimension

• Provides important active bead compaction

• The nozzle tip is slightly above the finished bead height

• Nozzle tip does not drag through the material to form the final shape

• Prevents excessive material build up on the nozzle

• Temperature controlled only to prevent polymer affinity (sticking to wheel)

• Removal of inter-bead voids

• Consistency in printed composite microstructures

• Enhances interlayer bonding

• Enhances lateral bead to bead solidity

• Layer-to-layer fusion is over 50% GREATER in strength when compared to methods that utilize a tamping device or those that have no application device at all.

• This results in fused, solid structures that hold vacuum exceeding aerospace standards, 𝐰𝐢𝐭𝐡𝐨𝐮𝐭 the need for fill compounds or sealants.

Thermwood has been the market and technology leader in Large Format Additive Manufacturing (LFAM) since 2016, thanks to our groundbreaking LSAM (Large Scale Additive Manufacturing) systems. 

 

𝐋𝐒𝐀𝐌 𝐒𝐲𝐬𝐭𝐞𝐦𝐬 𝐎𝐟𝐟𝐞𝐫:

- Superior Print Consistency

- Dynamic Control of Print Temperature

- Large Scale Focused Slicing Software

- Confidence Through Thermwood's Legendary Training, Service and Support

Stay tuned for more insights into how our LSAM systems are revolutionizing large format additive manufacturing!

 

 

Explore the Game-Changing Melt Core System in Thermwood’s LSAM Technology

Thermwood has been pioneering Large Format Additive Manufacturing (LFAM) since 2016, leading the industry with our advanced LSAM systems. These machines offer more than just large-scale capabilities—they deliver an unmatched printing experience with superior print consistency, precise temperature control, and powerful slicing software.

In this series, we’ll take you through the exclusive benefits of LSAM technology, starting with our patented Melt Core System. Discover how this cutting-edge innovation redefines material processing to achieve faster, more reliable, and efficient large-scale 3D printing. Ready to explore the future of manufacturing? Dive in and see why Thermwood is the leader in LFAM! 

 

 

• High output deposition rates
• Large consistent bead sizes
• Standard Melt Core producing over 200 lbs/hr (90.72 kg/hr)
• Optional Larger Melt Core producing over 500 lbs/hr (226.8 kg/hr)
• PID heater control to tightly maintain processing temperatures
• Up to 450° C (850° F) processing temperatures
• Custom Industrial Extruder Screw
• Compression Following Wheel (temperature-controlled) 

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Thermwood Patented Polymer Melt Pump

• Custom patented extruder screw design
• Provides a more consistent melt temperature
• Material flows from the extruder into a fixed displacement polymer melt pump system (patented)
• Melt Pump precisely delivers material to the nozzle
• Eliminates the problem of Extruder Surging
• Not necessary to change the extruder screw when switching between different materials

From Print to Precision: LSAM 1020 Crafts a High-Temp Aerospace Tool for ST Engineering MRAS

Ever wondered how you can produce large format, near-net-shape parts faster and more affordably? Check out this innovative use of Thermwood’s Cut Layer Additive process in action!

Watch as CLA creates a Trim and Drill Vacuum Fixture using RAKU Tool SB-0497 with remarkable precision and speed. This method slashes production costs while maintaining top-quality results.  See how cutting layers, rather than printing them, is making large-scale manufacturing easier and more efficient than ever

Project Details:

• Trim and Drill Vacuum Fixture made from RAKU Tool SB-0497
• CLA Software Processing Time: 13 minutes 48 seconds
• CLA Machining Near Net Shape Layers Time: 1 hour 4 minutes
• Assembly Time: 2 hours with 2 employees
• Total 5 axis Trimming Time: 35 hours

Cut Layer Additive is a powerful new additive approach that produces large format, near-net-shape parts at incredibly low cost, using a lower cost additive machine. Unlike large format additive printers (like Thermwood’s LSAM), the new process makes large parts from a variety of materials that can’t be printed.

Cut Layer Additive parts are similar to large additively printed parts, in that they are essentially hollow structures made in layers. However, instead of printing the layers, they are instead cut from thick sheets.

This all-new system is an advanced, fully-integrated nested-based CNC work cell designed to meet the needs of custom cabinet, closet and furniture builders. This complete solution includes an automatic off-load conveyor and a manual assist load system, ideal for producing custom cabinet and closet boxes, drawer boxes, doors and drawer fronts. 

Highlights from the recent IMTS show held in Chicago!

It was a pleasure to showcase our innovative technologies, including the LSAM (Large Scale Additive Manufacturing) Additive Printer 510, which printed live, high-temperature (350°F) autoclave-capable aerospace tooling throughout the event!

Highlights from Day 2 of IWF 2024! During the show, we are celebrating 55 incredible years in business with 𝗲𝘅𝗰𝗹𝘂𝘀𝗶𝘃𝗲 𝘀𝗵𝗼𝘄 𝘀𝗽𝗲𝗰𝗶𝗮𝗹𝘀 and live demos of four groundbreaking systems!  

We are currently off to a great start for Day 3! 

Don't miss out on exclusive show specials and live demos of these four groundbreaking systems. Come experience the future of manufacturing with us!  

 

𝗖𝗮𝗯𝗶𝗻𝗲𝘁𝗦𝗵𝗼𝗽 𝟰𝟯 𝟱𝟭𝟮-𝟭𝟬: An all-new, advanced fully-integrated nested-based CNC work cell, ideal for producing custom cabinet and closet boxes, drawer boxes, doors, and drawer fronts.

More Info: https://bit.ly/3SjOReA

𝗖𝘂𝘁 𝗥𝗲𝗮𝗱𝘆 𝗖𝘂𝘁 𝗖𝗲𝗻𝘁𝗲𝗿: Award-winning system that uses machine intelligence to build a wide range of products without the need for a CNC programmer.

More Info: https://bit.ly/4c38MoU

𝗖𝘂𝘁 𝗟𝗮𝘆𝗲𝗿 𝗔𝗱𝗱𝗶𝘁𝗶𝘃𝗲 𝗦𝘆𝘀𝘁𝗲𝗺: (Challengers Award Competitor) - Quick creation of large near net shape parts to create fixtures, shapes, and molds from any sheet material that can be machined.

More Info: https://bit.ly/3Su2ZSj

𝗠𝘂𝗹𝘁𝗶-𝗣𝘂𝗿𝗽𝗼𝘀𝗲 𝟰𝟱: Heavy-duty system designed for a variety of functions, machining solid wood, plastic sheets, aluminum, plywood, etc. An optional C-Axis expands its capability to include volutes, carvings, chair parts, stair components, and more.

More Info: https://bit.ly/4c3Nkju

If you plan to attend IWF this year, stop by and explore why Thermwood is an industry leader and speak with our experts about our special offers!

The energy was electric in Thermwood booth B6410 during Day 1 of IWF 2024! During the show, we are celebrating 55 incredible years in business with 𝗲𝘅𝗰𝗹𝘂𝘀𝗶𝘃𝗲 𝘀𝗵𝗼𝘄 𝘀𝗽𝗲𝗰𝗶𝗮𝗹𝘀 and live demos of four groundbreaking systems!  

We are also ready for Day #2!

Matt will be showcasing the Cut Ready Cut Center

Jody will be demonstrating the innovative 𝗖𝗟𝗔 system

Patrick will present the Cabinet Shop 𝟰𝟯 𝗡𝗲𝘀𝘁𝗲𝗱 𝗕𝗮𝘀𝗲𝗱 𝗪𝗼𝗿𝗸 𝗖𝗲𝗹𝗹

Dustin will feature the heavy-duty 𝗠𝗼𝗱𝗲𝗹 𝟰𝟱

Don't miss out on exclusive show specials and live demos of these four groundbreaking systems. Come experience the future of manufacturing with us!

 

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𝗖𝗮𝗯𝗶𝗻𝗲𝘁𝗦𝗵𝗼𝗽 𝟰𝟯 𝟱𝟭𝟮-𝟭𝟬: An all-new, advanced fully-integrated nested-based CNC work cell, ideal for producing custom cabinet and closet boxes, drawer boxes, doors, and drawer fronts.

More Info: https://bit.ly/3SjOReA

𝗖𝘂𝘁 𝗥𝗲𝗮𝗱𝘆 𝗖𝘂𝘁 𝗖𝗲𝗻𝘁𝗲𝗿: Award-winning system that uses machine intelligence to build a wide range of products without the need for a CNC programmer.

More Info: https://bit.ly/4c38MoU

𝗖𝘂𝘁 𝗟𝗮𝘆𝗲𝗿 𝗔𝗱𝗱𝗶𝘁𝗶𝘃𝗲 𝗦𝘆𝘀𝘁𝗲𝗺: (Challengers Award Competitor) - Quick creation of large near net shape parts to create fixtures, shapes, and molds from any sheet material that can be machined.

More Info: https://bit.ly/3Su2ZSj

𝗠𝘂𝗹𝘁𝗶-𝗣𝘂𝗿𝗽𝗼𝘀𝗲 𝟰𝟱: Heavy-duty system designed for a variety of functions, machining solid wood, plastic sheets, aluminum, plywood, etc. An optional C-Axis expands its capability to include volutes, carvings, chair parts, stair components, and more.

More Info: https://bit.ly/4c3Nkju

If you plan to attend IWF this year, stop by and explore why Thermwood is an industry leader and speak with our experts about our special offers!