Thermwood Model 70 and 77 for Large Format Aerospace, Composite, Pattern and Mold Machining

Posted by Duane Marrett on Thu, Feb 05, 2015

Tags: CNC, Composites, 5 Axis, CNC Router, aerospace, Model 70, Model 77, trimming, molds, patterns

The Thermwood Multi-Purpose Five Axis Series combines all the elements needed for the machining of large aerospace and composite materials as well as trimming and machining large format patterns and molds/plugs for the aviation and defense industries.

Here we look at the Thermwood Model 77 and Model 70.  These heavy-duty, high-speed, moving gantry machines are ideal for machining of large applications using large/heavy fixtures.


Multi-Purpose 77

The Multi-Purpose 77 is a heavy-duty, high-speed contained system for the machining of large aerospace and composite materials (various sizes available):

Features:

  • 12HP HSD Tool Change Spindle (3,000-24,000 RPM Spindle) (other spindles available)
  • Impact Resistant 5 Axis Head 
  • 36" Z (other sizes available)
  • 10 Position Rotary Tool Change System
  • Full 5 Axis Simultaneous Motion
  • Fixed Drill and Tapped Aluminum Table
  • Conventional Style Vacuum Plumbing
  • Heavy Duty Access Doors
  • Tool Center Point Programming (TCP)
  • Rapid Speed: 3500 inches per minute
  • Moving Gantry
  • Thermwood Q Core SuperControl
  • Siemens Intelligent Servo Drives Throughout
  • Volumetric 3D Laser Compensated Axis Alignment
  • Automatic Tool Length Sensor
  • Chip Collection
  • Multi-Function Nemi Pod Table
  • Machine Training and Installation
  • Free Lifetime Phone/Forum Support 
Thermwood Model 77 5x10 CNC Router

Model 77 10x20 Fixed Table


Videos (please click images to view videos on our blog)

 

 

 

 


Multi-Purpose 70

The Multi-Purpose 70 is designed for aerospace and composite applications utilizing large/heavy fixtures (various sizes available):

Features:

  • 12HP HSD Tool Changer Spindle (3,000-24,000 RPM larger spindle sizes available)
  • Impact Resistant 5 Axis Head 
  • Fixed Aluminum Table
  • Moving Gantry
  • 24" Z Standard (available up to 60")
  • Full 5 Axis Simultaneous Motion
  • Siemens Intelligent Servo Drives Throughout
  • 3D Laser Compensated Axis Alignment
  • Thermwood QCore SuperControl
  • Tool Center Point Programming (TCP)
  • Chip Collection System
  • Multi-Function Nemi Pod Table 
  • In the Leg Tool Changer 
  • Bar Style Tool Changer
  • Automatic Lubrication
  • Automatic Tool Length Sensor
Thermwood Model 70 10x20 CNC Router

Model 70 10x20 Fixed Table

Thermwood Model 70 10x10 CNC Router

Model 70 10x10 Fixed Table


Videos (please click images to view videos on our blog)

 

 


More Info

To find out more about either of these two machines, or any of our other 5 axis offerings, please give us a call at 1-800-533-6901 or click below to fill out an information request form.  We hope to hear from you soon!

Request More Information from Thermwood

World's First 3D Printed Car Machined on Thermwood Model 70 at IMTS 2014

Posted by Duane Marrett on Thu, Sep 18, 2014

Tags: CNC, Trade Shows, Model 70, Local Motors, Strati, 3D printing

Thermwood participated at the 2014 IMTS (International Manufacturing Technology Show) in Chicago, as a part of the world's first 3D printed car team.  

This ambitious undertaking was conceived by Local Motors localmotors.com and carried out by several partners on the project, including Thermwood.  The overall concept was to 3D print, trim, assemble and drive the car all in the one-week time frame of the IMTS show in front of the over 100,000 attendees during the week.

After the car body was 3D printed (the additive portion of the process using a Cincinnati Big Area Additive Manufacturing machine), a Thermwood 5 Axis Model 70 10x15 CNC router was used as the subtractive portion to trim and shape the body into the final streamlined version. This process had to be precise to achieve the correct fit and finish of the body, fenders and all other parts.  

Overall, the entire 3D printing process took 44 hours, machining on the Thermwood took one full day and final assembly was two days! 

Additive portion of the project 

 Time-lapse of the Strati being printed


Subtractive portion on the Thermwood Model 70

day_2_2_smaller

Thermwood Model 70 5 Axis CNC router performing the "subtractive" portion of the process

brent_working_on_car_smaller

Thermwood's Brent East put in long hours programming and running the subtractive portion of the car


Assembling the Strati

car_in_process_assemble

Strati 3D Printed Car being assembled at the IMTS show


The Finished Product

After assembly, the finished Strati was ready to roll, and was driven on the last morning of the IMTS show on Saturday September 13th.   This World's First 3D Printed Car begins a lengthy international tour this week.

Local Motors CEO John B. Rogers Jr. (Jay) says in a press release "The Strati was designed by our community, made in our Microfactory and will be driven by you,  This brand-new process disrupts the manufacturing status quo, changes the consumer experience and proves that a car can be born in an entirely different way."

brent_in_car_smaller

Thermwood's own Brent East checking out the finished 3D Printed Car before its maiden voyage

Maiden Voyage

3dprintedcar_1st_drive 

The project team presents the finished Strati to the world right before its first drive!

strati_first_drive

World's first 3D printed car drives around downtown Chicago


NBC Chicago Story on the Process - Featuring the Thermwood Model 70 - click to view

NBC Chicago Story on 3D Printed Car 


About the Model 70

The Multi-Purpose 70 is designed for aerospace and composite applications utilizing large/heavy fixtures (various sizes available).

Thermwood Model 70 10x20 CNC Router

Model 70 10x20 Fixed Table

Thermwood Model 70 10x10 CNC Router

Model 70 10x10 Fixed Table


 More Info

Click to Calculate the Value of a CNC Investment

Thermwood 5 Axis Multi-Purpose CNC Routers

Posted by Duane Marrett on Fri, May 16, 2014

Tags: CNC Routers, 5 Axis, Technology, CNC Router, Model 90, Model 67, aerospace, Model 70, Model 77

The Thermwood Multi-Purpose Five Axis Series combines all the elements needed for trimming formed parts, patterns or molds using five-axis simultaneous motions.  

Whether you are interested in a moving table machine for high-speed trimming, a fixed table for large aerospace and composite fixtures or a high-wall machine, we have a solution for you:


Multi-Purpose 67

The Multi-Purpose 67 is an entry-level five axis available with a variety of either single or dual moving aluminum table sizes.

Thermwood Model 67 7x10 CNC Router

Model 67 7x10 Single Moving Table

Thermwood Model 67 10x5 CNC Router

Model 67 5x10 Dual Moving Tables


Videos

 

 

 


Multi-Purpose 90

The Multi-Purpose 90 is a heavy-duty five-axis designed for high-speed trimming and pattern machining, available in single or dual moving aluminum tables.

Thermwood Model 90 5x12 Dual Table CNC Router

Model 90 5x12 Dual Moving Tables

Thermwood Model 90 10x5 CNC Router

Model 90 10x5 Single Moving Table


Videos


Multi-Purpose 70

The Multi-Purpose 70 is designed for aerospace and composite applications utilizing large/heavy fixtures (various sizes available).

Thermwood Model 70 10x20 CNC Router

Model 70 10x20 Fixed Table

Thermwood Model 70 10x10 CNC Router

Model 70 10x10 Fixed Table


Video


Multi-Purpose 77

The Multi-Purpose 77 is a heavy-duty, high-speed contained system for the machining of large aerospace and composite materials (various sizes available). 

Thermwood Model 77 5x10 CNC Router

Model 77 10x20 Fixed Table


Videos


More Info

Click to Calculate the Value of a CNC Investment

New Option for Model 70 - 10 Position Automatic Rotary Tool Changer

Posted by Duane Marrett on Tue, Apr 29, 2014

Tags: Thermwood, New, 5 Axis, Announcements, Model 70, 2014, Option, Retrofit

10 Position Automatic Rotary Tool Changer

A new option is now available for the Thermwood Model 70 CNC Router - A 10 Position Automatic Rotary Tool Changer.  

This new tool changer is contained in a protective housing that moves forward when tool changes are needed, and then back out of the working area to continue machining.  It expands the Model 70's capabilities with an additional 10 tooling positions.


Video


Images

Model 70 10 Position Rotary Tool Changer

 

Model 70 10 Position Rotary Tool Changer - Open


More Info

The 10 Position Automatic Rotary Tool Changer can be added to a new Model 70 as an option, or retrofitted to an existing machine.  Please Contact Thermwood Retrofits for more information on adding this option to your existing Model 70.

About the Model 70

 

Thermwood Model 70 10x20 CNC Router

The Thermwood Model 70 is designed for aerospace and composite applications utilizing large/heavy fixtures (various table sizes are available).


Click to Calculate the Value of a CNC Investment

Thermwood Five Axis Alignment Verification Routine

Posted by Duane Marrett on Thu, Mar 07, 2013

Tags: Thermwood, CNC, software, software update, Composites, CNC Routers, 5 Axis, Announcements, CNC Router, Model 90, aerospace, Model 70, Model 77, Video, QCore, SuperControl, introduction

Thermwood Five Axis Alignment Verification Routine

Thermwood has developed our new Five Axis Alignment Verification Routine which is used to record and populate the alignment measurement values into the Thermwood QCore control system (after machine alignments are manually performed).  

This routine automatically checks alignment in multiple axes and allows alignment to be quickly verified between jobs.  The routine compares the measured values to the default values.

The Thermwood 5 Axis Alignment Verification Routine includes:

  • Renishaw high-tolerance tooling sensor
  • Precision ground pin
  • Dedicated tool holder
  • Collet and all mounting hardware.


For more information on the Five Axis Alignment Verification Routine, please contact us at 1-800-533-6901.

 

 

New web interface for 3 and 5 Axis CNC Routers

Posted by Duane Marrett on Fri, Aug 21, 2009

Tags: Thermwood, CNC, New, CNC Routers, 3 Axis, 5 Axis, Announcements, Model 90, Model 67, Model 70, Model 45, MTR, Model 41, Model 53, Model 40, Model 42

We've just completed updating and expanding our 3 and 5 axis CNC Router areas on thermwood.com. 

This new interface allows a wider variety of information to be accessed easily and more quickly than our previous version, and lists images, dimensional drawings (which can be easily printed), technical specifications, movies of the machines in action and brochures all in one convenient place.  I've included some screen shots below - to visit, please click on either:

3 Axis CNC Routers

5 Axis CNC Routers

Thermwood's New CNC Router Interface on www.thermwood.com

Thermwood's New CNC Router Interface on www.thermwood.com

 Thermwood's New CNC Router Interface on www.thermwood.com

 Thermwood's New CNC Router Interface on www.thermwood.com

 Thermwood's New CNC Router Interface on www.thermwood.com