FrameBuilder 53 5'x10' CNC Router Video with Roller Hold Down, Auto Load/Unload

Posted by Duane Marrett on Fri, Mar 27, 2015

Tags: Thermwood, 3 Axis, CNC Router, Video, Auto Unload, Auto Load, FrameBuilder 53, Dual Spindle, Roller Hold Down

Below is a new video showing the redesigned Thermwood FrameBuilder 53 5'x10' CNC router in action. 

The machine in the video features the following options:

  • Automatic load/unload system with 6,000 lb lift table and unload sorting table
  • Dual 18HP (3,000-18,000 RPM) HSD spindles with programmable head spacing
  • Two optional electric drills

Video


About the FrameBuilder 53

 

Thermwood FrameBuilder 53 Roller Hold Down CNC Router

The Thermwood FrameBuilder 53 series is a heavy duty, high-performance three-axis CNC machining center.  It is specifically developed for the machining of upholstery frames and other sheet goods that require rollers on each side of the spindle to hold various materials typically not held by vacuum while machining.

The redesigned FB53 is now equipped with rack and pinion for both the X and Y Axes, bigger drives, and a redesigned gantry that is stiffer while allowing more options.  These changes represent over 110% increase in speed from the original (various table sizes up to 20' are available).

FrameBuilder 53 5×10 Shown w/optional dual spindles
Thermwood FrameBuilder 53 5'x10' CNC Router with optional dual spindles and 6,000 lb load table
FrameBuilder 53 5×10 Shown w/optional dual spindles and 6,000 lb load table  

 

Features of the FrameBuilder 53:

 

  • 5'x10' Machining Table (available table sizes up to 20 Feet in Length)
  • Optional Automatic Load/Unload System (6000 lb automatic lift table for loading)
  • Optional Dual 18HP (3,000-18,000 RPM) HSD Spindles
  • Optional Programmable Head Spacing
  • Fixed Solid Aluminum Table
  • Moving Gantry
  • Rapid Speed:  3160 Inches per minute
  • Siemens Intelligent Servo Drives
  • 3D Laser Compensated Axis Alignment
  • Automatic Lubrication
  • Optional At the Head Automatic Tool Changer
  • Optional Electric Drills
  • QCore SuperControl
  • Optional Unload/Sorting Table
  • Machine Training and Installation
  • Free Lifetime Phone/Forum Support

Dimensional Drawings (featuring optional dual spindle and load/unload):

Thermwood FrameBuilder 53 5'x10' CNC Router Dimensional Drawing Top View

Thermwood FrameBuilder 53 5'x10' CNC Router Dimensional Drawing Front View

Thermwood FrameBuilder 53 5'x10' CNC Router Dimensional Drawing Side View


Click to Calculate the Value of a CNC Investment

Visit Thermwood for a Hands-On Cut Center Demonstration!

Posted by Duane Marrett on Fri, Mar 06, 2015

Tags: Thermwood, CNC, Cut Ready, Cut Center, Live Demonstrations

The all new Cut Ready Cut Center is now available for free live demonstrations here at our modern factory headquarters in Dale, IN.

The all new Cut Ready Cut Center is available for free live demonstrations here at our modern factory headquarters in Dale, IN.  During your demo process you can expect:

  • The demo process starts with phone consultations with our techs.  This helps us learn about what you want to make, and how the Cut Center can best help improve your operation.
  • On the day of the demo, you’ll find a relaxed atmosphere, and receive a complete overview of the easy to use Cut Center and its operation.  You will work with our knowledgeable experts hands-on with this amazing machine.
  • By “Hand’s-On”, we mean that you will actually be able to select, size and run product from the Cut Center yourself and see how incredible easy it is to operate.  With no training necessary, you’ll be able to run the Cut Center yourself!
  • You’ll get a personalized tour of our modern facility to see our manufacturing process from start to finish, and how we carefully build each machine from the ground up.

Will the Cut Center Make Everything I Want?

We are continually adding products and capabilities to the Cut Center.  But what if something you want to make isn’t in the system yet?  Does that mean the Cut Center won’t work for you? 

Actually, we have developed a program for those who want to make things not already in the Cut Center. How do you get “No Programming” and the simple, intuitive operation of a Cut Center for your special products? With our new “Special Products” program the answer is simple, we add them for you! 

The Special Products Section allows you to make you own custom products easily with the Thermwood Cut Center

Definitions for your unique products are custom developed and installed in your Cut Center. These are not just CNC programs. Definitions teach your machine to make your products in all their variations, all their sizes, from all the materials you use. If your product requires special fixtures or tooling, we will develop and supply them also. This is a complete, ready-to-run solution. 

The Special Products Section allows you to make you own custom products easily with the Thermwood Cut Center

Run your products by simply selecting what you want, right at the machine. You can use material of varying thickness and/or adjust product size and features, again, right at the machine. The machine adjusts for all of this with no separate computer, no software and no programming. This is by far the simplest, easiest way to make things. This program is not restricted to cabinets and furniture. It will work for any product that can be manufacturered on a router. 

You can add additional products at any time and can have existing product definitions modified. We stand ready to manage your product offering so you don’t have to. 

With the “Special Products” addition, you still have all the features and product capabilities of the standard Cut Center, with your unique products as an added benefit. 

More Information

To find out more about the Cut Center and the process of adding arranging a free hands-on demonstration, please give us a call at 1-800-533-6901 or click below to fill out an information request form.  We hope to hear from you soon!

Click for More Info on the Thermwood Cut Center

Why Choose a Cut Center?

Posted by Duane Marrett on Thu, Nov 20, 2014

Tags: Thermwood, CNC Router, Cut Ready, Cut Center, cabinets, MDF doors, No Programming

Thermwood has introduced our IWF Challenger's Award Winning “Cut Ready – Cut Center” as an alternative to CNC routers for making custom cabinets.  

In this post, we ask two main questions:  Why would you want a Thermwood Cut Center instead of a traditional nested based CNC router?  Why would a major supplier of CNC routers introduce a new product that competes directly with its already successful products in this market segment?

Why a Cut Center?

With the advanced technology available today, we at Thermwood believe that it’s time for something new…. something even better… something a lot easier, so after almost five years of technical development, we have released the Cut Ready – Cut Center. This system is clearly not a CNC router. It looks a little like a CNC router, but it doesn’t work at all like a CNC router. 

A nested based CNC router has three basic elements:

It requires a significant effort to engineer, select, buy, install, learn, tool, program and operate a CNC router system. While many shops embrace this challenge, many others do not. 
Thermwood Cut Ready Cut Center

A cut center consists of a single element, the machine. Everything is inside the machine, pre-selected, pre-installed and ready to run. There is no programming with a cut center. That’s right, no programmingnone. A cut center actually knows how to make cabinets, allowing the user to make cabinets in about any way they want by just selecting the desired product. You simply tell the machine what kind of cabinet you want (face frame/frameless, single/double side material, toe kick/detached toe, etc.), then select the specific cabinet from all the cabinets made that way and adjust the size.

Installing a Cut Center

Installation of a cut center consists of connecting power, air and dust collection and you are ready to run production right away.

Cut Center Has an Impressive Selection 

You can also make drawers and drawer fronts in the Cut Center

The number of products you can make with a cut center is impressive. In addition to kitchen cabinets, there are closet, bath and utility cabinets and furniture (including book shelves, entertainment walls and table tops). You can also make drawers; side mount, undermount or slot slide, quarter inch or full thickness bottom, blind dado or dovetail construction. Simply tell the cut center to make drawers for the cabinets you cut and it does it - just that easy.  

 

A variety of door options are available in the Cut CenterIt also makes doors and drawer fronts. There are over 450 designs for MDF doors and drawer fronts including square, arch, cathedral, slab and sophisticated applied molding designs with both raised and recessed panels.

You can also make grain matched slab doors. Just like with drawers, simply tell the machine to make doors for the cabinets you just cut and it does it. It even makes moldings, both straight and arched. Select from hundreds of profiles, resize the profile in width and depth and it makes it. It uses a reverse 3d printing technique for MDF doors and moldings where, instead of adding a small amount of material each pass, it removes a small amount. This means that everything in the system is made with a set of standard tools.

Operating the Cut Center 

Operate the Cut Center through a large touch screen and remote clicker.Running the cut center is also different. Everything is handled through an adjustable touch screen and a remote “clicker” you wear. Pretty much everything is handled automatically, tooling management and tool life, vacuum hold down and spoilboard management. All the operator does is follow step by step instructions. If needed, there is a “Show Me” video for every step.  You can even call a real live person on the screen if you need more help. 

Why is a Cut Center for Me?

One reason you might want a cut center is that it can be run by just about anybody. Another reason is that you can produce a lot of different products with no programming and almost no effort. Thermwood has invested thousands of hours developing, testing and refining these programs. To duplicate this for a CNC router will also require thousands of hours. 

There is also the smooth integration between cabinets, drawers, doors and drawer fronts. Once you cut the cabinets, you can make everything else by just telling it to make it for those cabinets.Another reason is that details in these cabinet designs, some patented, make assembly easier. Assembly marks machined into the joints show you which parts fit together and in which orientation. Alignment pin holes make installing drawers really easy. The machine will print detail step by step assembly instructions for more complex items like closet cabinets. It also prints a label for each part showing you which job and cabinet the part is for, which edges get edge banded and a bar code in case you need to re-make the part. 

Ongoing Updates

Thermwood is continuously expanding the products our cut centers can produce, driven by feedback from users, and these new designs are available to all cut centers as a free download. System software updates are also available as a free download as they are released. The “Virtual Service” feature mentioned above is also available to cut center users for free. 

The Bottom Line

This is clearly a new approach. It is not for everyone, but we believe there are a significant number of cabinet shops that would rather make cabinets than program computers and so we created the Cut Ready – Cut Center.

 


Click for More Info on the Thermwood Cut Center

 

Thermwood Virtual Service - Help in an Instant

Posted by Duane Marrett on Tue, Nov 18, 2014

Tags: Thermwood, QCore, SuperControl, Service, virtual service


What is Virtual Service?

Virtual Service is a useful system provided for members of Thermwood's Advanced Support Program and owners of the Cut Ready Cut Center.  Virtual Service is a powerful audio and video link, using an internet connection, between the customer's SuperControl (QCore or Gen2) and the Thermwood service department that is used for helping prevent costly service trips and minimizing possible down time.

How Does it Work?

Thermwood Virtual ServiceVirtual Service is a "one way service" which can only be initiated from the customer's control.  The customer simply selects the "Connect to Virtual Service" button on their control, and within a short period of time, they are connected to a Thermwood service technician and can interact via voice, chat and webcam.

After the Virtual Service link is established, the customer can see and talk to the Thermwood service technician and the service technician can see, not just the cutomer, but also all of the critical parameters of the customer's control.  This connection essentially gives the service technician as much information as he would have if he were standing in front of the customer's control itself.  

Through this link, the control can be diagnosed in real-time and corrections made while programs are being executed. Programming errors can also be identified and corrected online.

Customers can typically handle many mechanical problems themselves if they are shown what to do, so related videos can also be launched by the Thermwood technician to be viewed by the customer on their end.

 

 

The Benefits

Virtual Service can effectively handle most difficulties and problems that occur and provide service in minutes instead of days or weeks - reducing downtime and frustration.


Virtual Service Capabilities

Monitor in real-time:

  • Machine motion
  • Axis positions
  • Inputs and outputs
  • Servo Information
  • Part program execution
  • PLC info
  • AFL messages
  • Axis Normalizaiton Info
  • Axis home switches
  • Machine trajectory information
  • Part program error messages
  • Feed rate override

View:

  • Tool setup data
  • Actuator setup data
  • Tool changer setup data
  • Fixture offset data
  • Maintenance clock information
  • Machine in/out limits

View or modify if necessary:

  • Macro files
  • PLC files
  • Machine setup files
  • Machine format files
  • All Thermwood system files

More Information

For more information on Thermwood's Virtual Service program, or to see a live demonstration of our 3 Axis or 5 Axis CNC Routers in action, please visit the link below:

Request More Information from Thermwood

An In-Depth Look at the Cut Center

Posted by Duane Marrett on Wed, Nov 05, 2014

Tags: Thermwood, CNC Router, Cut Ready, Cut Center, CNC Automation, No Programming, Open House

Thermwood’s new Cut Ready - Cut Center works much differently than a CNC router.  In this post we take an in-depth look at some of the distinctions:

CNC Router

A CNC router operates in a sophisticated technical environment. Computers and sophisticated design software are used to design cabinets, layout kitchens and create the CNC programs needed to make those kitchens. An operating environment has developed around these capabilities that the industry has become accustomed to. It takes a highly-skilled and trained operator to program and operate these machines.

Cut Center

First, there are no computers or design software. Everything is already in the machine. There is no programming. The cut center doesn’t need a computer to tell it how to move because it already knows how to make cabinets. To understand how this approach fits into the operating structure of a shop you must first realize that cut centers have been designed for cabinetmakers who are already running a successful business and simply want to make what they are doing more efficient with the least disruption possible. They don’t want to change from woodworkers to computer programmers but they would like to make their products faster, better and at lower cost. 

How Does This Work? 

The cut center works through a large touch screen which essentially performs three functions. First, it allows you to adjust settings that tell the machine how you want to work, plus it watches routine maintenance and tooling. 

The other two areas are picking what you want to make and actually making it. 

To pick what you want you have to know what you want. If a shop is operating, they have already developed some way of determining what they need to make. Some may do it by hand, other might use software or drawings or whatever works today. The cut center doesn’t mess with this area. Whatever you are doing today is what you will do with the cut center. 

-Choosing What to Make

Easily choose what you want to make on the Cut CenterOnce you know what you want and the sizes you need, picking it is intuitive and easy. Pretty much anyone can do it the first time, even if they have never seen the machine before. You do need to know how you want your cabinets made, but you don’t need to know anything about the machine. You will group all the cabinets you want to make into a job which the machine will nest together and cut. If you want, you can create a job but not necessarily run it right away, which is probably what most people will do. When you create a job and process it, the machine will tell you how many sheets of each material you will need and how long it will take to cut all the parts. This information can be quite useful when you are working with a customer and developing a quote. 

-Running the Job

Once you are ready, it is simply a matter of calling up the job and running it. Going back to the list of material, it not only tells you what material you will need but also tells you in what order the materials will be needed. You can print this out and use it as a pick list to load the handling carts. The Cut Ready Cut Center comes with two tilt carts that make it easy to retrieve and stage the material for a job. While you are working off of one you can be picking material for the next job. 

Once the cabinet boxes are complete, you can make drawers, doors and drawer fronts. These are easy. Simply select the type of drawer and the door and drawer front designs you want and tell it to make them for your job. If you don’t want to use the machine for your doors and drawers the machine will print out a list of sizes for you. 

-Stopping a Job

Another interesting aspect is that you can stop a job between sheets at any point and then finish it later. This is great when you go home at night or if you have to work in a “hot” job in the middle of regular production.  

-Familiar but Different 

Some of the operations of the machine would be familiar to anyone who has operated a CNC router but a number of areas are different. 

Let’s start with loading. First, the cut center manages the vacuum system. It turns the pump on and off and turns vacuum to the table on and off. When you are told to load a sheet, it pumps air through the table, sort of like an air hockey table, to make it easier to slide the sheet. It also uses special sensors that detect when the sheet is tight against the location stops. When this happens, the machine turns off the float air, turns on vacuum and drops the location stops, all automatically. 

-Using the Clicker

Another difference is the “clicker”, which is a fob-like device you wear around your neck. The silicone cord necklace for the clicker uses magnetic catches so if it gets caught it simply pulls off. This clicker is used to communicate with the machine so you don’t have to go back to the control every time you want to do something. It also allows you to stop the machine when it is cutting, so you don’t need to stay near the stop button while the machine is running. When you get used to the position sensors and the clicker, things that were awkward before become simple, natural and easy. 

-Flipping the Sheet

The flipper on the Cut Center makes flipping sheets a snapThere is a major difference in the way the cut center handles parts that need to be machined on both sides (more complex pieces like closets or cabinets made from single sided material often require machining on both sides). 

CNC routers generally cut the front side, cut the parts out and then machine the back side one part at a time. Not only is this difficult, but it can be confusing and is prone to error.   

The cut center takes a different approach. It starts by loading the sheet, back side up and doing the back side machining first, on the whole sheet. It then flips the sheet over and machines the front side. When the parts are cut out, they are complete, front and back. A really unique feature of the cut center is that it has a “flipper” on the front of the machine that flips the sheet over, so this process is really easy. Just slide the sheet into a clamp located just off the front of the table and the clamp grips the sheet and rotates it 180 degrees, all within the confines of the table. When you first load your sheet, if the backside is not up, you can use the flipper to fix that too. 

-Tooling is Managed For You

The Cut Center Manages Tooling for youTooling is also handled differently with a cut center. The machine manages tooling so you don’t have to. It uses standard “Cut Ready” tools. Each tool is numbered and has a “Chuck Line” showing how far to insert the tool into the tool holder. When a tool needs to be changed, the machine brings it to you and tells you which tool bit to insert. It then measures both the length and diameter of the new tool and adjusts all the tooling parameters. If you load the wrong bit by accident, it will know and will bring it back and ask you to fix it. 

Since the machine knows when a tool is changed, it also knows how long that tool lasted. After a while, it knows about how long each tool will last in your operation and will warn you when a tool nears its historical life. This can prevent cutting scrap parts because of dull tools. 

-Vacuum Hold Down

Another area that needs attention is vacuum hold down and waste board management. The “waste board” is a quarter inch thick board that sits on top of the table board. As parts are cut, shallow channels are cut into the waste board and eventually it needs to be resurfaced. Resurfacing is a simple automatic process that can be performed, even in the middle of a job. The machine keeps track of cuts in the waste board and warns you when it needs to be resurfaced. It may even require that you resurface it if it knows that parts on the next sheet will move. 

Final Thoughts

While this doesn’t cover every aspect of running a cut center, it should give you a flavor of what it is like to run this next generation of cabinet machines. They are flexible, easy and require a lot less technical skill and training. This almost makes cabinetmaking fun again.

Where to See

You can see and get hands-on experience with the IWF Challengers Award Winning Cut Center when it makes its Canadian debut November 6th and 7th at the CNC Automation Open House.  You can also contact us here at Thermwood to arrange a free personal and interactive demonstration here at our Dale, IN headquarters.  


Click for More Info on the Thermwood Cut Center

 

CNC Automation Open House

Posted by Jason Susnjara on Wed, Oct 08, 2014

Tags: Thermwood, Nested Base, 3 Axis, CNC Router, Cut Ready, Cut Center, CNC Automation, Live Demonstrations

 

Open-House_Invite_Page_1Open-House_Invite_Page_2

Click to Register for the 2014 CNC Automation Open House!

 

Free Live Demonstrations at Thermwood

Posted by Duane Marrett on Fri, Oct 03, 2014

Tags: Thermwood, 5 Axis, 3 Axis, Demonstrations


demo_overviewThermwood's Demonstration Center is available for free live demonstrations at our modern factory headquarters in Dale, IN.  During your demo you can expect:

  • We will replicate your exact part(s) and show you how we can increase your productivity, while saving you money and time on a Thermwood CNC router.

  • Work with our CNC Experts in depth on your exact application(s), and ask questions about programming, machine operation, options, maintenance, financing, service and support.

  • See our manufacturing process from start to finish, and how we carefully build each machine from the ground up.

  • demo_overview_2Tour our facility to see our modern training center (where each machine purchase comes with a 1 week training class for two), factory and demonstration center.
  • See a wide variety of our machines, both three and five axis in action as well as the 2014 Challenger Award winning Cut Ready Cut Center.

  • We will record a video of your live demo for you to watch later.


 Demonstration Center

m90_demo-1

Model 90 5 Axis Dual Table 5x5 CNC Router in our Demo Center


 model_45_2

Model 45 3 Axis 5x10 CNC Router in our Demo Center 


 CUT_CENTER

Cut Ready Cut Center 5x10 in our Demo Center (winner of a 2014 IWF Challenger's Award)


 model_43_1

Model 43 3 Axis CNC Router 5x10 with Auto-Offload in our Demo Center


Kitchen cabinet design from IWF 2014 Thermwood booth - all made on a Cut Center

See examples of what our machines can make - Kitchen Design made entirely on a Cut Center


Web Demos

We also offer live Web Demos that allow you to interact with our Demonstration department via your computer.  These web demos are available for both the latest software solutions as well as our machines.  You can see the machine and control running your application and ask questions in real time.  

If time or travel is a factor, this might be a good first step to see what our machines can do for you, before you come in and see the process in person.  Our local representative is typically on-site at your facility during these demonstrations to help explain the process and answer any questions you may have.

webex_screenshot_cut_center

 


Request More Info

Click to request More Info on a Free live Demo from Thermwood!

Model 63 5'x45' CNC Router Video - Machining Aluminum

Posted by Duane Marrett on Fri, Sep 05, 2014

Tags: Thermwood, Video, CNC Router, Model 63, aluminum

Below is a new video showing a Thermwood Model 63 5'x45' CNC router machining aluminum. 

This machine features an optional 10-position rotary automatic tool changer, optional saw aggregate and optional Renishaw probe system.


Video


About the Model 63

 

Thermwood Model 63 CNC Router

The Thermwood Model 63 is a large bed three-axis CNC router with moving bridge and stationary table. Primarily designed for two dimensional machining of large composite parts, and is also highly recommended for the machining of three dimensional patterns (various table sizes up to 60' are available).


Click to Calculate the Value of a CNC Investment

Thermwood Cut Center Wins IWF Challengers Award!

Posted by Duane Marrett on Thu, Aug 21, 2014

Tags: Thermwood, Winner, IWF, Announcements, Cut Ready, Cut Center, Challengers Award

Thermwood CEO, Ken Susnjara, accepting 2014 IWF Challengers Award for Cut Center

 

The all-new Thermwood Cut Center (which makes virtually everything a cabinet shop needs, with no programming) was just announced as a winner of a 2014 IWF Challengers Award.  These awards were given to seven entrants out of a field of over 60 innovative new products.

 

 

Try out the all-new cut center at IWF 2014!

Visit IWF 2014 and try out the all new Thermwood Cut Center

Try out the all new Cut Center at IWF 2014!

You have the opportunity to see just how easy it is to run this new machine - right now, during IWF 2014.  We'll be demonstrating live during the show, and you can be part of it by helping to operate the cut center.  Please visit our booth (#5513) and speak to a Thermwood representative to get your hands on this exciting machine!

What can the cut ready cut center make?

Below are some examples from the displays at IWF.  Everything on these displays was made with the Thermwood Cut Center using standard tooling:

Cedar Closet

This is a set of closet cabinets in aromatic cedar plywood. These feature grain matched slab door and drawer stacks. They use “slot slide” drawers eliminating the need for hardware slides. They also use our proprietary drawer stop system. Drawers are “Blind Dado” construction with edge banded drawer sides.

Cabinetmakers who have worked with aromatic cedar in the past will likely ask where we got the matching edge banding. This particular cedar is highly figured with lots of knots which make it brittle and difficult to work with so it is generally not available commercially. Western and Eastern red cedar are a poor match.

Aromatic Cedar Closet made on Thermwood Cut Center

We made our own aromatic cedar edge banding from a paper backed cedar veneer. The sheet was 4’ x 10’ and we cut it into 7/8” strips which we ran through the edge bander. The paper backing kept it from breaking. The system and routine we used is not currently in the machine but we plan to add it shortly. The fine tip tool we used is already one of the standard tools so this system will allow folks to make perfectly matching edge banding for about any material.  These cabinets are assembled using lock joints and cam-lock fasteners.

Slot slide drawers from aromatic cedar closet totally made on a Thermwood Cut Center

This assembly method is ideal when the cabinet must be assembled inside the closet. Often, you cannot physically move an assembled closet cabinet into a confined closet area and you must assemble the unit inside the closet. Lock joints are the easiest way to do this although we also offer lock joints with pocket screws fasteners. Also, these closet cabinets have detailed, step-by-step assembly instructions that you can print right at the machine. Items with lock joints must be assembled in a fixed sequence. The instructions make this much easier.

Aromatic Cedar Closet totally made on the Thermwood Cut Center

Kitchen Cabinet Design:

This one features upper corner pantry cabinets and a sink base in the center. This is also a face frame design using style 2, which has a mid-rail only under the top drawer.
MDF doors and drawer fronts are mounted using traditional partial overlay with a half inch overlay on face frames.

Kitchen cabinet design from IWF 2014 Thermwood booth - all made on a Cut Center

Drawers are dovetail construction with half inch thick sides and bottom. They are mounted on Blum undermount, soft-close slides.

Dovetail drawers made on a Thermwood Cut Center

Upper kitchen cabinet made on a Thermwood Cut Center

Tall Corner Pantry and Cabinets:

This display features a tall corner pantry cabinet with connected base and uppers. Cabinets are “open frame” (Style 1), face frame designs made using ½ inch single side material. There are no mid-stiles or rails. The corner pantry features right hinged upper and lower angled corner doors and a left hinged appliance garage door for storing kitchen appliances. The left hinged door makes it easier to move appliances from storage to the counter top. It also features a full side door on the left end, increasing accessibility to a huge amount of storage space.

Tall corner pantry and cabinets made on a Thermwood Cut Center

For the cabinet, ½” Columbia Pure-Bond maple veneer was used which was clear coated with a pre-cat lacquer on one side prior to cutting. The shelves are made from ¾” Columbia pre-finished Pure-Bond plywood edge banded with pre-finished edge banding.

Tall corner pantry and cabinets made on a Thermwood Cut Center

The base cabinets feature a three drawer stack and a double door/drawer cabinet. Drawers are dovetail construction with a ¼ inch slide in bottom mounted on undermount Blum Tandem soft close slides. The machine automatically sizes drawers for the undermount slides which come in three inch increments. This is important because these slides only work with fixed depth drawers. Width measurements are from the inside of the drawer to the cabinet sides rather than from the outside, as with side mount slides.  This means the width of the drawer must be adjusted for any variation in material thickness, which is all done automatically.

Doors and drawer fronts are MDF from the “Applied Molding” area. They are sized and mounted as “Full Overlay” meaning they cover most of the face frame and present a frameless “Euro” look on a face frame cabinet. This style is becoming popular in the US today.

Tall corner pantry and cabinets made on a Thermwood Cut Center

Bath Cabinets:

This is a set of bath face frame cabinets that show both the 30” height and 35” height cabinets available in the cut center. They also demonstrate how you can modify the standard face frame structure. Standard Cut Ready face frames have 1.5” wide stiles and 2” rails.

Bath cabinets made on the Thermwood Cut Center

These cabinets use the standard 1.5” stiles but reduce the width of the rails so we can install inset drawers. The top rail was made at 1.5” instead of 2” and the mid-rails are 1” instead of 2”.

Bath cabinets made on the Thermwood Cut Center

The 48 inch high counter top mounted corner cabinets are topped by a shelf from the same area, resized to act as a top cap. The mirror frame was made using the same molding shape as the doors and drawer fronts but sized wider when made in the molding area.

Bath cabinets made on the Thermwood Cut Center

Bath cabinets made on the Thermwood Cut Center

Walnut Frameless Closet:

This is a walnut closet based on the frameless closet designs available in the cut center. Although essentially the same as the previous display, appearance is dramatically different, demonstrating the variety of products that can be made from the core designs. It is also cam lock construction although pocket screw construction could also work since the unit must be assembled and finished before it is installed. The solid wood doors were made from moldings cut on the machine. Several molding shapes from MDF applied moldings doors are available in the “Mid-molding” sections of “Moldings” making mitered wood doors possible. The wavy restoration glass in the doors add an “antique” appearance.

Walnut Closet machined on the Thermwood Cut Center
The walnut carving along the top as well as the crown molding were both cut on the machine and are both part of the current offering. The carving takes almost five hours to cut but adds a unique, “expensive” look that demands a premium price. The design can also be made without the carving. Note: carving and molding material such as walnut or oak is quite difficult because of the tendency of these materials to tear out during machining. The machine allows for this tendency and creates rather nice results as you can see here.

Walnut Closet machined on the Thermwood Cut Center

See at IWF 2014:

The all-new Cut Ready Cut Center is on display and cutting live at IWF 2014 in Booth #5513 at the Georgia World Congress Center - Atlanta, GA.  Make plans now to visit us and see this exciting new technology in person!

Click for More Info on the Thermwood Cut Center

Cut Center Makes Cabinets, Closets & Furniture with No Programming

Posted by Duane Marrett on Fri, Aug 15, 2014

Tags: Thermwood, IWF, Cut Ready, Cut Center, No Programming

Thermwood's Cut Center Makes Custom Cabinets with No Programming
Thermwood has recently announced a new type of machine that makes custom cabinets, closets and furniture with NO PROGRAMMING. Unlike a CNC router, where you have to create a CNC program to make something, there is no separate computer, design software or CNC programming with a cut center.  You simply select what you want and the machine makes it. 

 

just tell it what you want to make

Thermwood’s Cut Ready – Cut Center knows how to make cabinets without you having to tell it every move to make. Face frame or frameless, single or double sided material, toe kick or detached toe, screw dado or pocket dado construction, etc. Just pick what you want, adjust the size and it makes it. It also offers an extensive selection of closet cabinets, bath cabinets and furniture items, but that’s not all.

slot slide and other types of drawers

Slot Slide Drawers
The cut center makes drawers, also in several configurations: blind dado or dovetail construction, quarter inch or full thickness bottom, sized for either side mount or undermount slides. Simply tell it what kind of drawers you want and tell it to make them for cabinets you’ve cut and it handles everything else. There is also an interesting drawer called a “slot slide” which is available on closet, utility and some furniture items. The drawer bottom extends out each side of the drawer and rides in slots cut into the cabinet sides. High-tolerance machining assures smooth operation without the cost of separate hardware slides. It also means drawers can be made any depth without worrying about slide length and you don’t have to worry about alignment, since it is machined in. These are ideal for items such as closet cabinets where it saves the cost of separate hardware slides.

 

 

doors and moldings

The cut center also makes doors and drawer fronts in two versions: Slab doors and drawer fronts are cut from sheet stock so that the wood grain flows smoothly across all the doors and drawers on each cabinet. MDF doors and drawer fronts are available in over 450 styles including slab, square, arch, cathedral and applied molding (in both raised and recessed panel designs). Again, simply tell it to make doors and drawer fronts for a cabinet job and it makes them. It even makes applied ends.

On face frame cabinets you can specify wheter the doors and drawer fronts are inset, partial overlay or full overlay and the machine will automatically size them properly for that installation method.

MDF doors are made using a reverse 3D printing technique where, instead of adding a small amount of material each pass, a small amount is removed each pass. This means everything in the system is made with the standard tooling that comes with the machine. This technique is also used to make moldings.

Hundreds of molding profiles are available in the cut center and the size of most can be adjusted. These adjusted profiles are then used to make either straight or arch moldings. There are also a number of carved moldings that can be cut.

The molding area also includes profiles for the stiles and rails used on the applied molding MDF doors. This means you can make solid wood versions of those doors by cutting long sections of molding from solid wood and use them to fabricate mitered wood doors and drawer fronts, all without special molding knives.

the cut center takes care of it

The Cut Ready - Cut Center is extremely easy to operate, even by people with little technical background (at every point the machine tells you what to do). If you ever need help, a “Show Me” button on the large touch screen plays a quick video showing you how to do what the machine is telling you. It handles tool management and watches tool life automatically.

It measures tool length and diameter and adjusts tooling parameters automatically without the operator becoming involved. It handles vacuum hold down and spoilboard maintenance automatically. It automatically adjusts how it cuts parts based on their size and resurfaces the spoilboard when needed, even in the middle of a job. It can even keep track of two spoilboards, allowing for shuffle loading, which can increase throughput by about a third. It also watches routing maintenance, alerting you when you need to service something. As you might expect, a video shows you how to perform each service.

help is a just click away

If you ever need help or have a problem, you can call up a Thermwood service technician, right on the control screen. They can handle diagnostics, adjustments and parameter settings and answer questions. This is a free ongoing service for Thermwood Cut Centers.

innovative sheet flipper saves time and money

The Cut Ready - Cut Center is also equipped with a sheet flipper. Some products, especially when using single sided material or in areas like closets and furniture, require that parts are machined on both sides. The cut center groups these parts on the first few sheets of a job and does the backside machining first, on the full sheet. The sheet flipper is used to flip the sheet over so it can be machined on the front side. This makes parts machined on both sides quite easy to process and offers tremendous design flexibility for future products...and there will be many future products.

free updates

Thermwood plans to continuously expand the products that the cut center can make, based on feedback from users.  These additions will be available to all cut centers users as a free download. System software updates are also available as a free download whenever they are released.

less cost over time

Cut centers represent a departure in thinking from how things are done today and this new approach seems to make a lot of sense for a lot of cabinet shops. With lease payments of about the cost of a single employee, cut centers make sense for anyone who just wants to make cabinets and not spend a lot of time learning to program computers.

see at IWF 2014

The Cut Center will be on display and cutting live at IWF 2014 (August 20th-23rd) in Booth #5513 at the Georgia World Congress Center - Atlanta, GA.  Make plans now to visit us and see this exciting new technology in person!  We'll be demonstrating live during the show, and you can be part of it by helping to operate the cut center.  Please visit our booth (#5513) and speak to a Thermwood representative to get your hands on this exciting machine!

Click for More Info on the Thermwood Cut Center