Explore the Game-Changing Melt Core System in Thermwood’s LSAM Technology

Thermwood has been pioneering Large Format Additive Manufacturing (LFAM) since 2016, leading the industry with our advanced LSAM systems. These machines offer more than just large-scale capabilities—they deliver an unmatched printing experience with superior print consistency, precise temperature control, and powerful slicing software.

In this series, we’ll take you through the exclusive benefits of LSAM technology, starting with our patented Melt Core System. Discover how this cutting-edge innovation redefines material processing to achieve faster, more reliable, and efficient large-scale 3D printing. Ready to explore the future of manufacturing? Dive in and see why Thermwood is the leader in LFAM! 

 

 

• High output deposition rates
• Large consistent bead sizes
• Standard Melt Core producing over 200 lbs/hr (90.72 kg/hr)
• Optional Larger Melt Core producing over 500 lbs/hr (226.8 kg/hr)
• PID heater control to tightly maintain processing temperatures
• Up to 450° C (850° F) processing temperatures
• Custom Industrial Extruder Screw
• Compression Following Wheel (temperature-controlled) 

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Thermwood Patented Polymer Melt Pump

• Custom patented extruder screw design
• Provides a more consistent melt temperature
• Material flows from the extruder into a fixed displacement polymer melt pump system (patented)
• Melt Pump precisely delivers material to the nozzle
• Eliminates the problem of Extruder Surging
• Not necessary to change the extruder screw when switching between different materials

Thermwood LSAM 1020 Printing and Machining a High Temperature Aerospace Tool for ST Engineering (MRAS) 

𝐖𝐡𝐲 𝐓𝐡𝐞𝐫𝐦𝐰𝐨𝐨𝐝 𝐋𝐒𝐀𝐌?

• Precision for demanding aerospace applications

• Fastest print heads in the industry – print at speeds up to 200 lbs to 500 lbs per hour

• Built to handle high-temperature materials

• Fast and precise machining capabilities

• Print and Trim at the same time on the same machine for maximum efficiency

• Process virtually any thermoplastic composite, including high-temp materials

𝐋𝐞𝐚𝐫𝐧 𝐦𝐨𝐫𝐞 𝐚𝐛𝐨𝐮𝐭 𝐋𝐒𝐀𝐌: https://bit.ly/3BQqfV9

Ever wondered how you can produce large format, near-net-shape parts faster and more affordably? Check out this innovative use of Thermwood’s Cut Layer Additive process in action!

Watch as CLA creates a Trim and Drill Vacuum Fixture using RAKU Tool SB-0497 with remarkable precision and speed. This method slashes production costs while maintaining top-quality results.  See how cutting layers, rather than printing them, is making large-scale manufacturing easier and more efficient than ever

Project Details:

• Trim and Drill Vacuum Fixture made from RAKU Tool SB-0497
• CLA Software Processing Time: 13 minutes 48 seconds
• CLA Machining Near Net Shape Layers Time: 1 hour 4 minutes
• Assembly Time: 2 hours with 2 employees
• Total 5 axis Trimming Time: 35 hours

Cut Layer Additive is a powerful new additive approach that produces large format, near-net-shape parts at incredibly low cost, using a lower cost additive machine. Unlike large format additive printers (like Thermwood’s LSAM), the new process makes large parts from a variety of materials that can’t be printed.

Cut Layer Additive parts are similar to large additively printed parts, in that they are essentially hollow structures made in layers. However, instead of printing the layers, they are instead cut from thick sheets.

This all-new system is an advanced, fully-integrated nested-based CNC work cell designed to meet the needs of custom cabinet, closet and furniture builders. This complete solution includes an automatic off-load conveyor and a manual assist load system, ideal for producing custom cabinet and closet boxes, drawer boxes, doors and drawer fronts. 

Highlights from the recent IMTS show held in Chicago!

It was a pleasure to showcase our innovative technologies, including the LSAM (Large Scale Additive Manufacturing) Additive Printer 510, which printed live, high-temperature (350°F) autoclave-capable aerospace tooling throughout the event!

Highlights from Day 2 of IWF 2024! During the show, we are celebrating 55 incredible years in business with 𝗲𝘅𝗰𝗹𝘂𝘀𝗶𝘃𝗲 𝘀𝗵𝗼𝘄 𝘀𝗽𝗲𝗰𝗶𝗮𝗹𝘀 and live demos of four groundbreaking systems!  

We are currently off to a great start for Day 3! 

Don't miss out on exclusive show specials and live demos of these four groundbreaking systems. Come experience the future of manufacturing with us!  

 

𝗖𝗮𝗯𝗶𝗻𝗲𝘁𝗦𝗵𝗼𝗽 𝟰𝟯 𝟱𝟭𝟮-𝟭𝟬: An all-new, advanced fully-integrated nested-based CNC work cell, ideal for producing custom cabinet and closet boxes, drawer boxes, doors, and drawer fronts.

More Info: https://bit.ly/3SjOReA

𝗖𝘂𝘁 𝗥𝗲𝗮𝗱𝘆 𝗖𝘂𝘁 𝗖𝗲𝗻𝘁𝗲𝗿: Award-winning system that uses machine intelligence to build a wide range of products without the need for a CNC programmer.

More Info: https://bit.ly/4c38MoU

𝗖𝘂𝘁 𝗟𝗮𝘆𝗲𝗿 𝗔𝗱𝗱𝗶𝘁𝗶𝘃𝗲 𝗦𝘆𝘀𝘁𝗲𝗺: (Challengers Award Competitor) - Quick creation of large near net shape parts to create fixtures, shapes, and molds from any sheet material that can be machined.

More Info: https://bit.ly/3Su2ZSj

𝗠𝘂𝗹𝘁𝗶-𝗣𝘂𝗿𝗽𝗼𝘀𝗲 𝟰𝟱: Heavy-duty system designed for a variety of functions, machining solid wood, plastic sheets, aluminum, plywood, etc. An optional C-Axis expands its capability to include volutes, carvings, chair parts, stair components, and more.

More Info: https://bit.ly/4c3Nkju

If you plan to attend IWF this year, stop by and explore why Thermwood is an industry leader and speak with our experts about our special offers!

The energy was electric in Thermwood booth B6410 during Day 1 of IWF 2024! During the show, we are celebrating 55 incredible years in business with 𝗲𝘅𝗰𝗹𝘂𝘀𝗶𝘃𝗲 𝘀𝗵𝗼𝘄 𝘀𝗽𝗲𝗰𝗶𝗮𝗹𝘀 and live demos of four groundbreaking systems!  

We are also ready for Day #2!

Matt will be showcasing the Cut Ready Cut Center

Jody will be demonstrating the innovative 𝗖𝗟𝗔 system

Patrick will present the Cabinet Shop 𝟰𝟯 𝗡𝗲𝘀𝘁𝗲𝗱 𝗕𝗮𝘀𝗲𝗱 𝗪𝗼𝗿𝗸 𝗖𝗲𝗹𝗹

Dustin will feature the heavy-duty 𝗠𝗼𝗱𝗲𝗹 𝟰𝟱

Don't miss out on exclusive show specials and live demos of these four groundbreaking systems. Come experience the future of manufacturing with us!

 

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𝗖𝗮𝗯𝗶𝗻𝗲𝘁𝗦𝗵𝗼𝗽 𝟰𝟯 𝟱𝟭𝟮-𝟭𝟬: An all-new, advanced fully-integrated nested-based CNC work cell, ideal for producing custom cabinet and closet boxes, drawer boxes, doors, and drawer fronts.

More Info: https://bit.ly/3SjOReA

𝗖𝘂𝘁 𝗥𝗲𝗮𝗱𝘆 𝗖𝘂𝘁 𝗖𝗲𝗻𝘁𝗲𝗿: Award-winning system that uses machine intelligence to build a wide range of products without the need for a CNC programmer.

More Info: https://bit.ly/4c38MoU

𝗖𝘂𝘁 𝗟𝗮𝘆𝗲𝗿 𝗔𝗱𝗱𝗶𝘁𝗶𝘃𝗲 𝗦𝘆𝘀𝘁𝗲𝗺: (Challengers Award Competitor) - Quick creation of large near net shape parts to create fixtures, shapes, and molds from any sheet material that can be machined.

More Info: https://bit.ly/3Su2ZSj

𝗠𝘂𝗹𝘁𝗶-𝗣𝘂𝗿𝗽𝗼𝘀𝗲 𝟰𝟱: Heavy-duty system designed for a variety of functions, machining solid wood, plastic sheets, aluminum, plywood, etc. An optional C-Axis expands its capability to include volutes, carvings, chair parts, stair components, and more.

More Info: https://bit.ly/4c3Nkju

If you plan to attend IWF this year, stop by and explore why Thermwood is an industry leader and speak with our experts about our special offers!

Sneek Peak: Printing Process on a Thermwood LSAM 1020 for Naval Surface Warfare Center 

Ready to ship: Another Thermwood 𝐌𝐮𝐥𝐭𝐢𝐏𝐮𝐫𝐩𝐨𝐬𝐞 𝐌𝐨𝐝𝐞𝐥 𝟕𝟕 5 Axis 5'x10' CNC router!

 

𝐊𝐞𝐲 𝐅𝐞𝐚𝐭𝐮𝐫𝐞𝐬:

 

• 𝐇𝐢𝐠𝐡 𝐖𝐚𝐥𝐥 𝐂𝐨𝐧𝐬𝐭𝐫𝐮𝐜𝐭𝐢𝐨𝐧 with heavy-duty metal entrance doors and polycarbonate viewing windows

• 𝐌𝐚𝐜𝐡𝐢𝐧𝐞 𝐂𝐚𝐧𝐨𝐩𝐲: enclosure top for the machine comprised of clear polycarbonate panels and extrusion supports

• 𝟏𝟗𝐇𝐏 𝟐𝟒,𝟎𝟎𝟎 𝐑𝐏𝐌 𝐕𝐚𝐫𝐢𝐚𝐛𝐥𝐞 𝐒𝐩𝐞𝐞𝐝 𝐑𝐨𝐮𝐭𝐞𝐫

• 𝐅𝐢𝐯𝐞 𝐏𝐨𝐬𝐢𝐭𝐢𝐨𝐧 𝐁𝐚𝐫 𝐒𝐭𝐲𝐥𝐞 𝐀𝐮𝐭𝐨𝐦𝐚𝐭𝐢𝐜 𝐓𝐨𝐨𝐥 𝐂𝐡𝐚𝐧𝐠𝐞𝐫

• 𝐈𝐧𝐭𝐞𝐫𝐥𝐨𝐜𝐤 𝐃𝐨𝐨𝐫 𝐒𝐚𝐟𝐞𝐭𝐲 𝐒𝐰𝐢𝐭𝐜𝐡𝐞𝐬 and a full machine canopy enclosure with clear polycarbonate panels

• 𝐄𝐱𝐭𝐞𝐧𝐝𝐞𝐝 𝟔𝟎" 𝐙 𝐀𝐱𝐢𝐬 (replacing the standard 36" Z Axis)

• 𝟏 𝟏/𝟐" 𝐓𝐡𝐢𝐜𝐤 𝐀𝐥𝐮𝐦𝐢𝐧𝐮𝐦 𝐁𝐚𝐬𝐞 𝐏𝐥𝐚𝐭𝐞 𝐓𝐚𝐛𝐥𝐞 with conventional vacuum, valve, and fixture plumbing

• 𝐇𝐢𝐠𝐡 𝐅𝐥𝐨𝐰 𝐕𝐚𝐜𝐮𝐮𝐦 𝐇𝐨𝐥𝐝 𝐃𝐨𝐰𝐧 with dual ports and pneumatic open/close switches

• 𝐈𝐧𝐭𝐞𝐠𝐫𝐚𝐭𝐞𝐝 𝐃𝐮𝐬𝐭 𝐂𝐨𝐥𝐥𝐞𝐜𝐭𝐢𝐨𝐧 with an interlock safety switch and zipper duct for spindle nose dust collection

• 𝐑𝐞𝐦𝐨𝐭𝐞 𝐒𝐭𝐚𝐫𝐭/𝐒𝐭𝐨𝐩 𝐏𝐞𝐝𝐞𝐬𝐭𝐚𝐥

• 𝐒𝐩𝐢𝐧𝐝𝐥𝐞 𝐑𝐏𝐌 𝐎𝐯𝐞𝐫𝐫𝐢𝐝𝐞 with manual on/off switch

• 𝐌𝐚𝐧𝐮𝐚𝐥 𝐓𝐨𝐨𝐥 𝐂𝐡𝐚𝐧𝐠𝐞𝐫 𝐒𝐭𝐚𝐭𝐢𝐨𝐧

• 𝐈𝐦𝐩𝐚𝐜𝐭 𝐑𝐞𝐬𝐢𝐬𝐭𝐚𝐧𝐭 𝐅𝐢𝐯𝐞 𝐀𝐱𝐢𝐬 𝐇𝐞𝐚𝐝

• 𝐆𝐚𝐧𝐭𝐫𝐲 𝐋𝐄𝐃 𝐋𝐢𝐠𝐡𝐭𝐢𝐧𝐠 𝐒𝐲𝐬𝐭𝐞𝐦

• 𝐇𝐢𝐠𝐡 𝐓𝐨𝐥𝐞𝐫𝐚𝐧𝐜𝐞 𝐓𝐨𝐨𝐥 𝐋𝐞𝐧𝐠𝐭𝐡 𝐒𝐞𝐧𝐬𝐨𝐫

• 𝐀𝐮𝐭𝐨𝐦𝐚𝐭𝐢𝐜 𝐋𝐮𝐛𝐫𝐢𝐜𝐚𝐭𝐢𝐨𝐧 𝐒𝐲𝐬𝐭𝐞𝐦

• 𝐏𝐞𝐫𝐬𝐨𝐧𝐚𝐥 𝐏𝐚𝐮𝐬𝐞 𝐅𝐨𝐛

• 𝟓 𝐀𝐱𝐢𝐬 𝐂𝐡𝐢𝐩 𝐂𝐨𝐥𝐥𝐞𝐜𝐭𝐢𝐨𝐧 𝐇𝐨𝐨𝐝

• 𝐕𝐨𝐥𝐮𝐦𝐞𝐭𝐫𝐢𝐜 𝟑𝐃 𝐋𝐚𝐬𝐞𝐫 𝐂𝐨𝐦𝐩𝐞𝐧𝐬𝐚𝐭𝐢𝐨𝐧

• 𝐅𝐢𝐱𝐭𝐮𝐫𝐞 𝐏𝐥𝐚𝐜𝐞𝐦𝐞𝐧𝐭 𝐂𝐨𝐦𝐩𝐞𝐧𝐬𝐚𝐭𝐢𝐨𝐧

• 𝐂𝐨𝐧𝐬𝐭𝐚𝐧𝐭 𝐓𝐢𝐩 𝐒𝐩𝐞𝐞𝐝 𝐌𝐚𝐜𝐡𝐢𝐧𝐢𝐧𝐠

• 𝐓𝐢𝐩 𝐂𝐞𝐧𝐭𝐞𝐫 𝐑𝐨𝐭𝐚𝐭𝐢𝐨𝐧

• 𝐒𝐢𝐞𝐦𝐞𝐧𝐬 𝐈𝐧𝐭𝐞𝐥𝐥𝐢𝐠𝐞𝐧𝐭 𝐒𝐞𝐫𝐯𝐨 𝐃𝐫𝐢𝐯𝐞𝐬 𝐓𝐡𝐫𝐨𝐮𝐠𝐡𝐨𝐮𝐭

• 𝐓𝐡𝐞𝐫𝐦𝐰𝐨𝐨𝐝 𝐒𝐮𝐩𝐞𝐫𝐂𝐨𝐧𝐭𝐫𝐨𝐥 𝐰𝐢𝐭𝐡 𝐒𝐦𝐚𝐫𝐭 𝐑𝐨𝐮𝐭𝐞𝐫 𝐓𝐞𝐜𝐡𝐧𝐨𝐥𝐨𝐠𝐲

 

𝐀𝐝𝐝𝐢𝐭𝐢𝐨𝐧𝐚𝐥 𝐁𝐞𝐧𝐞𝐟𝐢𝐭𝐬:

• 𝐌𝐚𝐜𝐡𝐢𝐧𝐞 𝐓𝐫𝐚𝐢𝐧𝐢𝐧𝐠 𝐚𝐧𝐝 𝐈𝐧𝐬𝐭𝐚𝐥𝐥𝐚𝐭𝐢𝐨𝐧

• 𝐅𝐫𝐞𝐞 𝐋𝐢𝐟𝐞𝐭𝐢𝐦𝐞 𝐏𝐡𝐨𝐧𝐞, 𝐅𝐨𝐫𝐮𝐦, 𝐚𝐧𝐝 𝐄𝐦𝐚𝐢𝐥 𝐒𝐮𝐩𝐩𝐨𝐫𝐭

• 𝐋𝐢𝐟𝐞𝐭𝐢𝐦𝐞 𝐌𝐚𝐜𝐡𝐢𝐧𝐞 𝐒𝐮𝐩𝐩𝐨𝐫𝐭 from Thermwood’s Legendary Service and Support

 

This powerful machine is finished up and ready to be shipped to out!

𝐌𝐨𝐫𝐞 𝐢𝐧𝐟𝐨 𝐨𝐧 𝐭𝐡𝐞 𝐌𝐮𝐥𝐭𝐢𝐏𝐮𝐫𝐩𝐨𝐬𝐞 𝟕𝟕: https://bit.ly/3zMFrS4

 

 

 

Thermwood Automatic Flycut Routine

Thermwood 3 Axis CNC routers come with a built in fly cut routine that allows you to say goodbye to imperfections and old etchings on your table board and waste board quickly and easily!

 

𝐊𝐞𝐲 𝐁𝐞𝐧𝐞𝐟𝐢𝐭𝐬:

 

1. 𝐄𝐟𝐟𝐨𝐫𝐭𝐥𝐞𝐬𝐬 𝐂𝐥𝐞𝐚𝐧-𝐔𝐩: Quickly remove any irregularities from your table board and waste board.

2. 𝐍𝐨 𝐓𝐨𝐨𝐥 𝐑𝐞-𝐌𝐞𝐚𝐬𝐮𝐫𝐢𝐧𝐠: Automatic routine means you can skip remeasuring tool height offsets.

3. 𝐎𝐩𝐭𝐢𝐦𝐢𝐳𝐞𝐝 𝐏𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞: Start with a pristine table board and waste board for superior vacuum hold-down every time.

 

Experience seamless operations and elevate your production quality!  

 

More info on our line of powerful and versatile 3 Axis CNC Routers: https://bit.ly/4cK0qmW