Thermwood 5 axis CNC for trimming, patterns, molds, aerospace, composites and more

Posted by Duane Marrett on Wed, Feb 28, 2018

Tags: Thermwood, 5 Axis, Composites, aerospace, 5 axis plastics, plastic trimming, molds, aluminum, Woodworking, defense, patterns

The Thermwood Multi-Purpose Five Axis Series are designed for trimming formed parts, patterns or molds using five-axis simultaneous motions.  

Whether you are interested in a moving table for high-speed plastic trimming, a fixed table for large aerospace/aviation applications or a machine for other applications ranging from patterns and molds/plugs to trimming & machining production products for various industries such as composites using large/heavy fixtures, aluminum and non-ferrous metalswoodworking, automotive, or the defense industries, we have a solution for you.


Multi-Purpose 67

The Multi-Purpose 67 is a versatile five axis CNC router available with a variety of either single or dual moving aluminum table sizes.

Thermwood Model 67 7x10 CNC Router

Model 67 7x10 Single Moving Table

Thermwood Model 67 10x5 CNC Router

Model 67 5x10 Dual Moving Tables


Videos

Thermwood Model 67 Large Sculptures at John Cox's Creature Workshop

 

Thermwood Model 67 5 Axis CNC Trimming Plastic


Multi-Purpose 90

The Multi-Purpose 90 is a heavy-duty, high-speed five-axis CNC router designed for trimming and pattern machining, available in single or dual moving aluminum tables.

Thermwood Model 90 5x12 Dual Table CNC Router

Model 90 5x12 Dual Moving Tables

Thermwood Model 90 10x5 CNC Router

Model 90 10x5 Single Moving Table


Videos

Thermwood Mastercam Solidworks Walkthrough Machining Aluminum Shield on 5 Axis Model 90

 

Thermwood Model 90 Machining Bust in Low-Density Foam

 

Model 90 5'x5' 5 Axis CNC Router Machining Carbon Fiber Prosthetic Component

 

Model 90 5'x5' 5 Axis CNC Router Machining Medium Density Foam Tray


Multi-Purpose 77

The Multi-Purpose 77 is a heavy-duty, high-speed contained system for the machining of large materials (various sizes available). 

Thermwood Model 77 10x10 with canopy shown

Videos

Thermwood Model 77 10'x10' CNC Machining

 

Thermwood Model 77 5 Axis Pattern/Modeling RenShape

 

Thermwood Model 77 10'x10' CNC Machinine Carbon Fiber


Multi-Purpose 70

The Multi-Purpose 70 is a heavy-duty CNC router designed for applications utilizing large/heavy fixtures (various sizes available).

Thermwood Model 70 10x20 CNC Router

Model 70 10x20 Fixed Table

Thermwood Model 70 10x10 CNC Router

Model 70 10x10 Fixed Table


Video

Thermwood Model 70 10 Position Rotary Automatic Tool Changer

 

Thermwood Model 70 Continuous C-Axis Rotation Modeling

 

Thermwood Model 70 5 Axis Demonstrations


More Info

Click to Calculate the Value of a CNC Investment

Thermwood Model 70 and 77 for Large Format Aerospace, Composite, Pattern and Mold Machining

Posted by Duane Marrett on Thu, Feb 05, 2015

Tags: CNC, Composites, 5 Axis, CNC Router, aerospace, Model 70, Model 77, trimming, molds, patterns

The Thermwood Multi-Purpose Five Axis Series combines all the elements needed for the machining of large aerospace and composite materials as well as trimming and machining large format patterns and molds/plugs for the aviation and defense industries.

Here we look at the Thermwood Model 77 and Model 70.  These heavy-duty, high-speed, moving gantry machines are ideal for machining of large applications using large/heavy fixtures.


Multi-Purpose 77

The Multi-Purpose 77 is a heavy-duty, high-speed contained system for the machining of large aerospace and composite materials (various sizes available):

Features:

  • 12HP HSD Tool Change Spindle (3,000-24,000 RPM Spindle) (other spindles available)
  • Impact Resistant 5 Axis Head 
  • 36" Z (other sizes available)
  • 10 Position Rotary Tool Change System
  • Full 5 Axis Simultaneous Motion
  • Fixed Drill and Tapped Aluminum Table
  • Conventional Style Vacuum Plumbing
  • Heavy Duty Access Doors
  • Tool Center Point Programming (TCP)
  • Rapid Speed: 3500 inches per minute
  • Moving Gantry
  • Thermwood Q Core SuperControl
  • Siemens Intelligent Servo Drives Throughout
  • Volumetric 3D Laser Compensated Axis Alignment
  • Automatic Tool Length Sensor
  • Chip Collection
  • Multi-Function Nemi Pod Table
  • Machine Training and Installation
  • Free Lifetime Phone/Forum Support 
Thermwood Model 77 5x10 CNC Router

Model 77 10x20 Fixed Table


Videos (please click images to view videos on our blog)

 

 

 

 


Multi-Purpose 70

The Multi-Purpose 70 is designed for aerospace and composite applications utilizing large/heavy fixtures (various sizes available):

Features:

  • 12HP HSD Tool Changer Spindle (3,000-24,000 RPM larger spindle sizes available)
  • Impact Resistant 5 Axis Head 
  • Fixed Aluminum Table
  • Moving Gantry
  • 24" Z Standard (available up to 60")
  • Full 5 Axis Simultaneous Motion
  • Siemens Intelligent Servo Drives Throughout
  • 3D Laser Compensated Axis Alignment
  • Thermwood QCore SuperControl
  • Tool Center Point Programming (TCP)
  • Chip Collection System
  • Multi-Function Nemi Pod Table 
  • In the Leg Tool Changer 
  • Bar Style Tool Changer
  • Automatic Lubrication
  • Automatic Tool Length Sensor
Thermwood Model 70 10x20 CNC Router

Model 70 10x20 Fixed Table

Thermwood Model 70 10x10 CNC Router

Model 70 10x10 Fixed Table


Videos (please click images to view videos on our blog)

 

 


More Info

To find out more about either of these two machines, or any of our other 5 axis offerings, please give us a call at 1-800-533-6901 or click below to fill out an information request form.  We hope to hear from you soon!

Request More Information from Thermwood

Thermwood Five Axis Alignment Verification Routine

Posted by Duane Marrett on Thu, Mar 07, 2013

Tags: Thermwood, CNC, 5 Axis, Composites, Model 90, aerospace, CNC Routers, software, Video, Model 70, software update, CNC Router, QCore, SuperControl, Announcements, introduction, Model 77

Thermwood Five Axis Alignment Verification Routine

Thermwood has developed our new Five Axis Alignment Verification Routine which is used to record and populate the alignment measurement values into the Thermwood QCore control system (after machine alignments are manually performed).  

This routine automatically checks alignment in multiple axes and allows alignment to be quickly verified between jobs.  The routine compares the measured values to the default values.

The Thermwood 5 Axis Alignment Verification Routine includes:

  • Renishaw high-tolerance tooling sensor
  • Precision ground pin
  • Dedicated tool holder
  • Collet and all mounting hardware.


For more information on the Five Axis Alignment Verification Routine, please contact us at 1-800-533-6901.

 

 

Thermwood to show Model 77 at JEC Americas Trade Show

Posted by Duane Marrett on Tue, Nov 06, 2012

Tags: Thermwood, 5 Axis, Composites, Trade Shows, aerospace, CNC Router, Announcements, Model 77, JEC Americas

Thermwood at 2012 JEC Americas Trade Show

Thermwood would like to invite you to visit us at the JEC Americas Trade Show in Boston, MA.

When:   Wednesday November 7th to Friday November 9th
Where:  Boston Convention and Exhibition Center -Booth #E14

Thermwood Model 77 CNC Machining CenterWe are exhibiting the latest Thermwood equipment:- Featuring our newest 5 Axis CNC Router - the Thermwood Model 77.

For a limited time, you can receive a FREE Visitor's Badge to attend the show free of charge - act now to take advantage of this offer!

 

 

 


Model 77 Standard OptionsAbout the Model 77 CNC Machining Center:

 

The Thermwood Model 77 5x10 (larger sizes are available) is a heavy duty five-axis CNC router specifically developed for three dimensional machining. This stationary table high wall machine was designed using advanced 3D software utilizing Finite Element Analysis. All major welds including the base and gantry are stress relieved to provide long term stability. This machine is inspected and calibrated utilizing a precision volumetric laser system.   

Features:
• 12 HP (3,000-24,000 RPM) Spindle
• Impact Resistant 5 Axis Head
• 10 Position Rotary Tool Change System
• Rapid Speed: 3500 inches per minute
• Moving Gantry
QCore SuperControl
• Siemens Intelligent Servo Drives Throughout
• Volumetric 3D Laser Compensated Axis Alignment
• Automatic Tool Length Sensor
• Machine Training and Installation
• Free Lifetime Phone/Forum Support

More information can be found here

 

 

 

Thermwood Model 77 5 Axis CNC Machining Center

Posted by Duane Marrett on Fri, Oct 26, 2012

Tags: Thermwood, 5 Axis, Composites, aerospace, 3-D volumetric compensation, Continuous C-Axis Rotation, CNC Router, Announcements, Model 77, Product Information

The Thermwood Model 77 5x10 (larger sizes are available) is a heavy duty five-axis CNC router specifically developed for three dimensional machining. This stationary table high wall machine was designed using advanced 3D software utilizing Finite Element Analysis. All major welds including the base and gantry are stress relieved to provide long term stability. This machine is inspected and calibrated utilizing a precision volumetric laser system.   

 

Features:
• 12 HP (3,000-24,000 RPM) Spindle
• Impact Resistant 5 Axis Head
• 10 Position Rotary Tool Change System
• Rapid Speed: 3500 inches per minute
• Moving Gantry
QCore SuperControl
• Siemens Intelligent Servo Drives Throughout
• Volumetric 3D Laser Compensated Axis Alignment
• Automatic Tool Length Sensor
• Machine Training and Installation
• Free Lifetime Phone/Forum Support

More information can be found here

 

 

Thermwood Model 77 5 Axis CNC Machining Center

 

 

Classic Dash Uses CNC Router for ABS Composite Dash Panels

Posted by Jason Susnjara on Wed, Jan 27, 2010

Tags: Product Information, Thermwood, 5 Axis, Composites, trimming, plastics, CNC Routers, classic dash, dash panels, automotive

Carson City, NV: Classic Dash has announced a new molded ABS composite dash panel in three finishes for GM G-body cars, rear-wheel drive iterations that were produced from late '78 until early 1988. These cars include the Buick Regal/Grand National/GNX, Chevrolet Monte Carlo, El Camino, Malibu, GMC Caballero, Oldsmobile Cutlass, Pontiac Gran Prix and Grand Le Mans and Bonneville.

 

In keeping with all the company's previous offerings, the G-Body panel is clean and stylish. Lightweight and exceedingly rigid ABS plastic sheets are vacuum-formed at 320 degrees Fahrenheit and the material is impregnated with a UV inhibiter that protects it from sun damage. Accuracy is the key. A Thermwood 5-axis CNC high-speed router consistently trims the dash panels to within 0.005-inch.

The Classic Dash panel is available in carbon fiber, brushed aluminum, or black finishes. All panels are offered in two forms: with or without gauge openings, and with or without gauges. Gauge selection includes several variations from Auto Meter and Classic Instruments. Auto Meter kits include wiring harness from gauges to factory loom, LED turn signal indicators, and high-beam and emergency brake light indicators.

Classic Dash was formed in 2002 and was the first company to create replacement ABS composite dash panels for vehicles of the muscle car era. Their new, state-of-the-art manufacturing facility is located in Carson City, Nevada. Its website has a new make-over with easy navigation and access to ordering. Staff members can easily answer any technical questions you may have and same-day shipping is available on orders received before 3PM, PST. Classic Dash instrument panels complete with gauges are priced from $849.95

For further information contact:

Classic Dash, 5225 Grumman Drive, Suite 100,

Carson City, NV 89706

Telephone (866) 882-3525

Thermwood's Model 90 - "The Beast"

Posted by Jason Susnjara on Wed, Dec 23, 2009

Tags: Thermwood, CNC, 5 Axis, Composites, Model 90, CNC Routers, High Performance

A & C Products had sent us pictures of their new Thermwood Model 90 nicknamed "The Beast".  They machine a wide variety of materials including REN, Aluminum, Plastics, Copper, Brass and other composites. They also manufacture pleated window shades for private jets.  Below are the pictures of "The Beast"

 

 

Thermwood Joins the American Wind Energy Association!

Posted by Duane Marrett on Thu, Aug 27, 2009

Tags: Announcements, Product Information, Thermwood, CNC, 5 Axis, Composites, 3 Axis, Trade Shows, CNC Routers, manufacturing, Wind Energy

We are now a Business Member of the American Wind Energy Association (AWEA), and will be exhibiting at the Windpower Expo 2010 in Dallas, TX (May 23rd-26th, 2010).  Make plans now to come out and see us in action.

Thermwood is a Business Member of the American Wind Energy Association

Thermwood offers 3 and 5 axis systems ideally suited for the production, fabrication and trimming of composites and other materials used in the production of wind energy products. 

For more information on our applications in this area, please visit the composite page of our CNC Routers By Applications area.

 

Thermwood CNC Routers optimize cooling tower builds

Posted by Duane Marrett on Mon, Jul 20, 2009

Tags: Thermwood, Productivity, CNC, Composites, 3 Axis, Technology, CNC Routers, manufacturing, Customer

Here is a reprint from an informative article published in Composites Technology about Bedford Reinforced Plastics and their application of Thermwood CNC Routers in cooling tower fabrication:Thermwood CNC Routers used in the fabrication of cooling towers 

Operators of chemical refineries, mining operations and power plants use cooling towers to reduce the temperature of process water that often contains corrosive chemicals. These large square or rectangular structures house equipment in which heated water trickles downward through filtration media while large fans draw air up through the wet media to transfer the heat to the atmosphere. Although cooling towers traditionally have been made with wood and concrete, composite materials are gaining acceptance due to their corrosion and rot resistance, light weight and ease of installation. "Redwood was used in the past because of its innate ability to resist rot. But, as good redwood became scarce, treated Douglas fir was substituted, and in addition to the negatives associated with the chemicals used to treat the wood, fir just couldn't hold up in the cooling tower environment," says Eric Kidd, cooling tower market manager at Bedford Reinforced Plastics (Bedford, Pa.).

Bedford has pultruded square tubes, angles, channels and deck board for cooling tower alternatives since the mid-1990s, says Kidd, including one of the world's largest - a 46-ft tall, 54-ft wide, 1,080-ft long (14.2m by 16.6m by 332m) structure at Barrick Goldstrike Mines Inc. in Carlin, Nev. Bedford supplied more than 600,000 lb (272 metric tonnes) of pultruded components made with Owens Corning Material Solutions' (Toledo, Ohio) continuous filament mat and E-glass roving, Ashland Inc.'s (Columbus, Ohio) fire retardant polyester and vinyl ester resins and polyester surfacing veil. Drilling the thousands of fastener holes and cutouts that enable assembly and fastening of the tower's skeletal structure is a huge challenge. For that task, Bedford employs five 3-axis, CNC-controlled routers from Thermwood Corp. (Dale, Ind.). Configured with overhead moving gantries, the machines have bed sizes that range from 5 ft by 10 ft (1.5m by 3m) to 5 ft by 40 ft (1.5m by 12.2m). According to VP of marketing Jason Susnjara, Thermwood is the only CNC router manufacturer that supplies its own controller programs with the machines, enabling customers to seamlessly integrate CAD/CAM designs with the controller and postprocessor.

Thermwood CNC Routers used in the fabrication of cooling towers

Bedford considers automated drilling and cutting to be essential to optimizing finished-part production rates, hole consistency and location accuracy. The former, says Bedford, reduces product lead time, permitting the company to meet tight customer deadlines. The latter ensures that tower structures assemble correctly on site, without delays for part rework. 

NEW Thermwood Online Store

Posted by Jason Susnjara on Mon, Apr 13, 2009

Tags: Thermwood, Composites, plastics, aluminum, CNC Routers, tooling, vacuum, online store, wood

The NEW Thermwood Online Store now sells collets/covernuts, grease, filters and other accessories for CNC Routers and vacuum pumps.  The Thermwood Store also carries a wide variety of tooling for different industries such as wood, fiberglass, plastics, and composites from different vendors like Vortex, Southeast Tool, CMT and more.  Please visit the Thermwood Online Store to purchase your CNC Router accessories and tooling needs.