Thermwood total solutions for nested based custom cabinet production

Posted by Duane Marrett on Thu, Jan 23, 2014

Tags: Thermwood, eCabinet Systems, software, smart-router, High Performance, cabinets, nested based, Custom


eCabinet Systems and Thermwood Smart-Routers

eCabinet Systems ExamplesIf you want the ability to create any type of custom cabinets you can conceive, as well as closets and custom furniture, we have a solution for you.  eCabinet Systems paired with Thermwood's CNC routers (featuring smart-router technology) allow you to program and run anything you can imagine and design, while offering total flexibility and absolute control of the entire process.

Although our CNC systems work with just about any cabinet design software, eCabinet Systems software is so well integrated with the machine control that production is smoother, problems are fewer and profit is much higher. Systems are available for custom or high volume custom nested based cabinet production.

 


Thermwood smart-router technology is...

 


Model 43 and eCabinet Systems

 Thermwood Model 43 for Custom Cabinet Production

A great custom cabinet package is the CabinetShop 43 paired with eCabinet Systems.  This high-performance CNC router, comes standard with Thermwood’s smart-router technology as well as a fully stress-relieved rigid steel structure.  Table sizes range from 4’x’8 up to 5’x20’ and it comes with an 11 position automatic tool changer as standard.  This solution allows you to quickly and profitably produce any type of custom cabinets you can imagine and design, as well as a lot more.

 


AutoProcessor series for nested based feed through machining

 Thermwood AutoProcessor 7'x12' CNC Router for High Volume Nested Based Production

For high-speed/high-volume nested-based CNC routing, the AutoProcessor series is another excellent option.  This heavy-duty system comes standard with auto-labeling and auto-load/offload to increase throughput and cut down on labor.  Table sizes range from 5’x10’ to 7’x12’ and it comes with a standard 10 position rotary automatic tool changer.  With a rapid speed of 4100 IPM and a 6000 lb automatic lift table for loading material, the AutoProcessor series is a very fast and extremely tough solution for nested based feed through machining.

 


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Thermwood Profile Modeler - from Sketch to Production

Posted by Duane Marrett on Wed, Mar 13, 2013

Tags: Thermwood, eCabinet Systems, CNC, software, control nesting, CNC Routers, wood, Woodworking, Nested Base, 3 Axis, Announcements, CabinetShop, Model 43, Technology, SR43, SignRouter 43, CNC Router, Model 45, smart, Free, save money on cnc router, cabinets, Video, QCore, nested based, Product Information, 43, US made, MTR, Easy, SuperControl, Profile Modeler, millwork, wood carving, introduction, carving, Demonstrations

Thermwood Profile ModelerThermwood's Profile Modeler allows you to quickly create a molding or custom shape from a sketch or drawing on a Thermwood CNC Router with no special shaped tooling required.  

This video demonstrates using Profile Modeler to create a custom curved cherry molding from Sketch - to Profile Modeler - to Machine - to Completed Shape.


Steps used in the video:

In eCabinet Systems:
  • Verify the measurements
  • Create the shape using Shape Manager in eCabinet Systems
  • Create Tool
  • Apply Tool to create Shape

On Thermwood QCore SuperControl:
  • File loaded into Profile Modeler on QCore SuperControl
  • Verify Tool Path
  • Run Program
  • Machining Part (Roughing/Finishing/Detail Passes)
  • No special shaped tooling required - Tools Used: 1/2 Straight, 1/2 Ballnose, 1/8 Ballnose, 1/8 Flat
  • Completed Shape

For more information on Profile Modeler or any of our other products, please click here or contact us at 1-800-533-6901.


Thermwood Five Axis Alignment Verification Routine

Posted by Duane Marrett on Thu, Mar 07, 2013

Tags: Thermwood, CNC, software, software update, Composites, CNC Routers, 5 Axis, Announcements, CNC Router, Model 90, aerospace, Model 70, Model 77, Video, QCore, SuperControl, introduction

Thermwood Five Axis Alignment Verification Routine

Thermwood has developed our new Five Axis Alignment Verification Routine which is used to record and populate the alignment measurement values into the Thermwood QCore control system (after machine alignments are manually performed).  

This routine automatically checks alignment in multiple axes and allows alignment to be quickly verified between jobs.  The routine compares the measured values to the default values.

The Thermwood 5 Axis Alignment Verification Routine includes:

  • Renishaw high-tolerance tooling sensor
  • Precision ground pin
  • Dedicated tool holder
  • Collet and all mounting hardware.


For more information on the Five Axis Alignment Verification Routine, please contact us at 1-800-533-6901.

 

 

Thermwood Announces New Model - MTR 30DT

Posted by Jason Susnjara on Fri, Mar 16, 2012

Tags: Thermwood, eCabinet Systems, software, control nesting, 3 Axis, Announcements, CNC Router, QCore, manufacturing, panel processing, MTR 30DT

 

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Thermwood Corporation, a leading US manufacturer of CNC routers, announces the MTR 30DT dual table CNC router for machine paced panel processing.

The MTR30 DT is designed for machining jobs that require multiple tools and dual tables for nonstop machine production.  The machine is configured with two stationary 61 inch by 121 inch high flow vacuum tables with dual programmable part locators.  It is equipped with a 12 HP spindle with an automatic tool changing system that includes both fixed and at the head tooling; for a total of 20 tool positions for routing.  It also includes a drill bank with both horizontal and vertical drills, available up to 25 spindles.

MTR30 QC resized 600

 

Included within the QCore control is Thermwood’s featured Control Nesting software along with a dxf convertor for accepting dxf files for automatic nesting.  The control also includes a huge 1 terabyte hard disk for program storage and is enclosed in a dust protected air conditioned cabinet.

Visit www.thermwood.com or call 800-533-6901 or email [email protected] for more information on this product.

Thermwood is a US company with dealers and distributors worldwide.  In addition to machine manufacturing and software development, Thermwood has a technical service organization that provides support, machine installation, training, retrofits, custom programming and production assistance.

Free Online Customer Invitation from Thermwood

Posted by Jason Susnjara on Wed, Feb 08, 2012

Tags: Thermwood, software, CNC Routers, signs, sign industry, SignRouter 43, Orlando, Sign, International Sign Expo, CNC Router, ISA

 

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The International Sign Expo (March 22nd-24th) is a great way to see exciting new technologies in the sign industry.  

Thermwood has been in the sign industry for many years and will be showcasing our SignRouter 43 demonstrating the machine capabilities by machining aluminum, plastics and foam (Booth #1080).

Thermwood is offering Free Trade Show Passes to the 2012 International Sign Expo in Orlando, FL, March 22nd - 24th.  If interested, please click on the link below to regsiter for a free pass.

Free ISA Trade Show Pass Registration Link

 

 

 

eCabinet Systems Version 6.0 Build 7 Available

Posted by Jason Susnjara on Tue, Nov 29, 2011

Tags: Thermwood, eCabinet Systems, CNC, software, control nesting, software update, CNC output

 

 

ecab6 logo resized 600

Dear eCabinet Systems Members,


eCabinet Systems version 6.0 Build 7 is now available. This latest version of eCabinet Systems is available as a download only. No disc is required. It is a full install. It will either update your existing version of eCabinet Systems or complete a full install.

eCabinet Systems Version 6.0 Build 7 is ONLY a time extension release:

eCabinet Systems Update Page:
http://www.ecabinetsystems.com/ecabinet_systems_updates.htm

To obtain eCabinet Systems V6.0 Build 7, install click on the link above. Save this file to your computer then double click it to run.

If you need a new reg code, please email [email protected] or go to www.ecabinetsystems.com to generate a new code.

Sincerely,

Your friends at eCabinet Systems

eCabinet Systems version 6.0 Build 1 is now available

Posted by Jason Susnjara on Mon, Jan 11, 2010

Tags: Thermwood, eCabinet Systems, CNC, software, software update, CNC output, Announcements, Product Information

 

eCabinet Systems version 6.0 Build 1 is now available. This latest version of eCabinet Systems is available as a download only. No disc is required. It is a full install. It will either update your existing version of eCabinet Systems or complete a full install.

To obtain this version, click on the link below. Save this file to your computer then double click it to run.


Full Installation/Upgrade:
http://order.ecabinetsystems.com/updates/eCabinetSystems6-0Build6.asp
(113 Mb)


NOTE: Fresh installations (not upgrades) do NOT include pull, wood product, or lazy susan store entries. So to have access to these 3D objects you must download and install them from the following links. If this installer is used on a pc that already contains eCabinet Systems then the 3D files are already on your pc and these downloads are not needed.

Pulls:
http://order.ecabinetsystems.com/updates/PullsV6.asp

Wood Products:
http://order.ecabinetsystems.com/updates/WoodComponentsV6.asp

Lazy Susan:
http://order.ecabinetsystems.com/updates/LazySusanV6.asp



Features available in version 6.0 Build 1:

- Full install downloadable. No disk is required.

- Vista & Windows 7 compatible

- Windows 64 bit compatible

- Ability to save Cabinets and Assemblies in a location other than that specified by the installation.

- Improved cabinet construction and Part Editor operation recognition. Problems in previous versions where Part Editor cuts can not hit a construction operation should not exist any longer.

- Ability to add hardware components. This means that the old Members Store is completely removed. The only items that are kept from the old store are those with 3d objects. These components are pulls, wood components, lazy susan & moldings. (To obtain these components on a fresh installation you will need to download them with the links provided above. NOTE: Moldings are already included in the install.) An additional field has been added for Distributors. If you load a job, cabinet or assembly that has a component from the old store you will be asked to add or alter this component with a New Hardware dialog. NOTE: Moldings can not be added or manipulated in this version.

- Item Window for quick access to cabinets,assemblies,doors,drawers,display items for the Room and Cabinet Editor. This supports dual screen systems as well.

- Drawer Box parts can be modified in the Part Editor and Constraint Manager

- Stretchers from the Stretcher Editor can be modified in the Part Editor and Constraint Manager

- A new buy list is available in the Item Window. There is one for the entire job and one for a single cabinet. This buy list can be exported for a means to create a purchase order.

- Export/Import in CSV format for hardware items. This offers a quick means for altering pricing on all your components in Excel.

- CNC Output immediately creates twd for current job. The batching jobs CNC Output is now only available when there are no items in the room or batch area.

- Ability to Nest the items in the Cabinet Editor by clicking Nested Output when in Cabinet Editor


NOTE:
If downloading the install is not an option, an install cd may be purchased online HERE

The fee for the installation cd will be $30.00 (Shipping Not Included)

Updated Thermwood QuickCut Video

Posted by Duane Marrett on Fri, Sep 04, 2009

Tags: Thermwood, CNC, software, CNC Routers, 3 Axis, Announcements, CabinetShop, Cabinet, smart, Video, nested based, QuickCut, 43, Easy, super controller

We've created an updated QuickCut video that shows how easy and powerful the entire process is:

About QuickCut:  QuickCut is available on all Thermwood CabinetShop series machines and offers the fastest, easiest and simplest possible way to make custom cabinets. Everything is done right at the machine. You don't need separate computers, design software, networks or anything else other than the machine.

Please Click Here for more information on QuickCut 

Adirondack Studios completes project using Artcam, Thermwood

Posted by Jason Susnjara on Fri, Aug 28, 2009

Tags: Thermwood, CNC, software, CNC Routers, 3 Axis, manufacturing, Skills, artcam

Delcam's ArtCAM software enabled Adirondack Studios to complete successfully a project to produce five giant chandeliers for the Mohegan Sun Casino at Pocono Downs, Pennsylvania.

 

For over 30 years, Adirondack Studios, based in Argyle, New York, has helped to design and build themed environments for theatres, arenas, exhibit halls, ballrooms, parks, restaurants, casinos, amusement parks, supermarkets, museums, stadia and marinas. About a year ago, the company began using the ArtCAM artistic CADCAM software to program the CNC routers used to manufacture the majority of the company's products.
"The software that we used in the past for CNC programming worked fine for routine jobs but many of the projects that we get involved in are far out of the ordinary," said Bob Gregory, Senior Router Operator. "We spent too much time watching the clock while we were machining and ran into quite a few bugs. Also, the software developer was not as responsive as we wished when we called in for support."
"We had heard that a number of our competitors were using ArtCAM with very good results so we decided to give it a try," Mr. Gregory continued. "From the very beginning we felt that ArtCAM was a more finished product, more robust, with much higher performance. The tutorials make it very easy to take advantage of the many advanced features of the software. The support provided by Delcam has been superlative and they do listen to, and implement, user suggestions for improving the software."
Adirondack Studios' designers began the construction of the chandeliers by building a 3D model in AutoCAD. The file was imported into ArtCAM to generate the CNC program to machine a positive shape in low-density foam. This was used by a subcontractor to vacuum-form the plastic bowl segments. These were then painted to look like alabaster.
In a similar way, the casting department used ArtCAM to make a mould to cast the grouse models that would be used to decorate the chandeliers. A black-tinted silicone rubber was used to give the grouse the appearance of wrought iron.

The next step was to create a bird's nest pattern and weave it around the circumference of the bowl. ArtCAM allowed the ways in which the strands crossed each other to be varied for a more natural appearance. "Birds do not use a CNC machine to build their nests so it took considerable effort to get the correct look," Mr. Gregory said.  Mr. Gregory generated a CNC program to cut the bird's nest negative shape into MDF. It took only fifteen minutes to create the program compared with at least four hours that would have been needed with the previous software. The mould was used to cast the bird's nests from the same silicon rubber used for the grouse. Finally, the birds and the nests were glued to the bowl of each chandelier.
The finished chandeliers were then installed in the casino. They formed part of a $208-million renovation of the site, aimed at transforming it into the area's leading entertainment complex.

 

 

Panel Saw & CNC Router for High Volume Cabinet Production

Posted by Jason Susnjara on Tue, May 19, 2009

Tags: Thermwood, eCabinet Systems, CNC, software, control nesting, CNC Routers, Nested Base, Technology, Cabinet, manufacturing, panel saws

 

A CNC panel saw coupled with a machining center is the most common production arrangement for higher volume cabinet production. Nested based machining is more productive in lower volume shops but hasn't offered enough throughput for larger shops. Now there is a way to combine the best of both approaches to achieve even higher throughput and higher productivity.

The idea is simple but the technology to achieve it has been elusive until now. The basic approach is to use the panel saw to cut rectangular parts that do not require additional machining and use a CNC router to cut parts that require machining using a nested based approach. As simple as the idea sounds, it offers some significant benefits.

  1. You only need to cut parts on the panel saw that don't require additional machining. Less panel saw labor.
  2. You don't need to sort parts at the panel saw that need additional machining since they are not cut there. Even less labor.
  3. You don't need to transfer parts from the panel saw to the machining center.
  4. At the CNC router, you load full sheets of material instead of identifying, selecting programs, handling and setting up each part, one at a time. Much faster.
  5. During the machining cycle the operator has time to do other operations such as edge banding which is not possible if you are handling one part at a time.

The technology to do this now exists and in a very refined form. For example the system can easily do the following:

  1. Automatically separate rectangular parts and send them to the optimizer and send all machined parts to the CNC router.
  2. Automatically nest the job at the machine control accommodating whatever material is available.
  3. Print nest diagrams and part labels at the machine control.
  4. Trim and bar code scrap for later use.
  5. Easily re-cut a damaged part or add it to the next job right at the machine.

This approach offers more throughput, smoother operation with less labor and less chance for operator error and implementing it is rather easy. You will keep your panel saw, since our software will work with virtually any panel saw optimizer. Replace your machining center with a CNC router. We will program your product line into our manufacturing software which will work directly with your existing cabinet sales software. That's it, you are ready to run.

This approach is especially attractive if you need to replace your existing machining center. Our large table, nested based CNC systems are about the same price as traditional machining centers but, are a lot more productive and offer better throughput.