Sabic Displays Thermwood LSAM Printed Tool at Formnext Show

Posted by Duane Marrett on Tue, Nov 20, 2018

Tags: Thermwood, Thermwood LSAM, LSAM, 3D Print, 3D printing, Additive Manufacturing, Additive, Announcements, SABIC, Formnext, Trade Shows

Sabic, a Saudi diversified manufacturing company, active in petrochemicals, chemicals, industrial polymers, fertilizers, and metals recently showed an additive manufactured aerospace tool in its booth at the recent Formnext additive manufacturing trade show in Frankfort Germany.

The tool, which was 3D Printed and trimmed on Thermwood’s LSAM® demonstration system at its Southern Indiana headquarters, is made from Sabic’s ULTEM™ high temperature thermoplastic composite material. 

Tool made on Thermwood LSAM displayed in SABIC booth at Formnext 2018 

Tool made on Thermwood LSAM displayed in SABIC booth at Formnext 2018

SABIC’s portfolio of THERMOCOMP™ AM reinforced compounds, which includes materials based on ULTEM™ resin, is helping to encourage the use of large scale additive manufacturing for specialized applications, such as high-temperature autoclave tooling for the aerospace industry, reusable tooling for the cast concrete industry and a wide range of lower-temperature large part thermoforming tooling. Printed tools can help to reduce cost, construction time, inventory and weight vs. traditional steel tools.


The Details

At the Formnext show, SABIC featured a thermoforming tool for an aircraft interior panel printed on a Thermwood LSAM® machine using THERMOCOMP™ AM EC004XXAR1 compound, a SABIC material based on ULTEM™ resin with 20 percent carbon fiber reinforcement.

Two tools, a male and female of the same shape and dimensions, were printed at Thermwood’s demonstration center in Southern Indiana at the same time in 6 hours and 7 minutes using 449 pounds of material. Trimming required an additional 6.5 hours per part or 13 hours total.

Tool made on Thermwood LSAM displayed in SABIC booth at Formnext 2018


About Sabic

SABIC is a global leader in diversified chemicals headquartered in Riyadh, Saudi Arabia. It manufactures on a global scale in the Americas, Europe, Middle East and Asia Pacific, making distinctly different kinds of products:  chemicals, commodity and high performance plastics, agri-nutrients and metals. The company has more than 35,000 employees worldwide and operates in more than 50 countries, with innovation hubs in five key geographies – USA, Europe, Middle East, South East Asia and North East Asia.


About Thermwood

outside_building_2Thermwood is a US based, multinational, diversified CNC machinery manufacturer that markets its products and services through offices in 11 countries. Thermwood is the oldest manufacturer of highly flexible, 3 & 5 axis high-speed machining centers known as CNC routers.  Thermwood has also become a technology leader in large scale additive manufacturing of thermoplastic composite molds, tooling, patterns and parts with its line of LSAM (Large Scale Additive Manufacturing) machines that both 3D print and trim on the same machine.


 More Information on LSAM

LSAM is based on exciting new technology developed from an entirely new direction.

LSAM is intended for industrial production. It is not a lab, evaluation or demonstration machine, but is instead a full-fledged industrial additive manufacturing system intended for the production of large scale components.

Much of the technology used in Thermwood’s LSAM machines and print process is completely new. Thermwood has already received numerous patents on these revolutionary developments and many more are in the works. In addition to the projects already announced, many other exciting results that LSAM has already achieved are covered by non-disclosure agreements and must be kept secret. LSAM is truly state-of-the-art in the exciting new world of large scale additive manufacturing.

The Secret to LSAM Print Quality...A Different Process

Examples of large parts easily printed on Thermwood's LSAM

Click for More Info on the Thermwood LSAM

Thermwood will be exhibiting at the upcoming IMTS Additive Manufacturing Conference 2018 in Chicago, IL

Posted by Duane Marrett on Mon, Sep 10, 2018

Tags: Thermwood, Announcements, Additive Manufacturing, 3Dprinting, IMTS, Additive, Thermwood LSAM, LSAM, Trade Shows


Thermwood is a platinum sponsor of the 2018 IMTS Additive Conference in Chicago, IL


Thermwood LSAM 10'x20' Machine ShownThe Additive Conference 2018 (September 11th and 12th) in Chicago, IL starts this week, and Thermwood will be there to talk LSAM (Large Scale Additive Manufacturing). 

We will have 3D printed samples to see and  touch as well as videos and literature.  Our knowledgeable sales staff will also be on hand to help answer any questions you may have about the future of Large Scale Additive Manufacturing and how the Thermwood LSAM can help your company charge ahead in this new area. 

More Information on LSAM

LSAM is based on exciting new technology developed from an entirely new direction.

LSAM is intended for industrial production. It is not a lab, evaluation or demonstration machine, but is instead a full-fledged industrial additive manufacturing system intended for the production of large scale components.

Thermwood has already applied for 19 separate patents on various aspects of this new technology (several have already been granted and more will be coming as development continues). LSAM is truly “state of the art” in this exciting new world of Large Scale Additive Manufacturing. 

LSAM produces superior printed parts.

 Request More Information from Thermwood

 

Get Hands-On Experience with the Thermwood Cut Center at AWFS 2017

Posted by Duane Marrett on Tue, Jun 20, 2017

Tags: Thermwood, CNC Router, AWFS, Trade Shows, Cut Center, Model 45, Announcements

See the Thermwood Cut Center in action at AWFS 2017!

Try out the award-winning Thermwood Cut Center for yourself at AWFS 2017!

The 2017 AWFS Show (July 19th-22nd) promises to be an exciting opportunity to visit Las Vegas and see the very latest technology from Thermwood!  Like the award winning Thermwood Cut Center (make virtually anything a cabinet shop would want to make - with no programming) and the powerful and versatile Model 45 with a pod system (machining solid wood, plastic and aluminum).

Visit AWFS 2017 and try out the Award Winning Thermwood Cut Center

See just how easy it is to use the Cut Center

The Thermwood Cut Center will be in action during AWFS 2017.  You'll have the opportunity to see just how easy it is to run this new machine.  Just tell it what you want, and it makes it...it is that easy! 

We'll be demonstrating live during the show, and you can be part of it by helping to operate the Cut Center.  Please visit our booth (#9200) and speak to a Thermwood representative to get your hands on this exciting machine! 

Solid Wood Machining on the Thermwood Model 45Thermwood CabinetShop 45

We will also be demonstrating solid wood, plastics and aluminum utilizing a pod system and a horizontal aggregate on our Thermwood Model 45. 

The heavy-duty Model 45 is designed for a variety of functions including the machining of rotary operations when equipped with our optional C-Axis.  This expands the capability of this already useful machine to include volutes, carvings, chair parts, stair components in addition to cabinets, solid wood, millwork, phenolic, display fixtures and much more.  This high-performance three axis CNC router is available in either single or dual spindles, multiple table sizes and many other options as well.

Thermwood Model 45 Videos (including machining HDPE plastic sheets):

Thermwood Model 45 Machining Plastic Sheet (HDPE) 

See at AWFS 2017:

Both of these machines will be on display and cutting live at AWFS 2017 (July 19th-22nd) in Booth #9200 at the Las Vegas Convention Center.  Make plans now to visit us and see this exciting new technology in person! 

Request More Information from Thermwood

SAMPE 2017 is Right Around the Corner!

Posted by Duane Marrett on Tue, May 09, 2017

Tags: Thermwood, RUAG, SAMPE, LSAM, 3 Axis, 5 Axis, Trade Shows

Thermwood at Sampe Seattle 2017

SAMPE 2017 is right around the corner.  This year’s SAMPE event is located at the Washington State Convention Center in Seattle, Washington.  Dates for the event are May 22nd–25th.  Thermwood will be exhibiting at this event in Booth F24, Hall A.  You can register for the event at www.sampeamerica.org

LSAM 

Thermwood LSAM Additive Manufacturing SystemThermwood will be featuring our new Large Scale Additive Manufacturing (LSAM) system showing videos along with finished parts.  The LSAM is a one of a kind system that features a print gantry for printing a variety of materials including ABS,PPS and ULTEM with carbon fiber and a trim gantry for the subtractive process.  The LSAM is used for the production of tooling, molds, masters, patterns, fixtures and plugs used in a variety of industries including aerospace, automotive, boating, foundry and thermoforming.

 


New APM System

Thermwood APM Insertion System

Thermwood will also feature our new three axis APM system for machining and automatically inserting potted fasteners for the satellite industry.  This new system was brought to the industry in conjunction with RUAG Space.  The APM system machines and drills the panels, then automatically inserts the fasteners using a patented approach.


Three and Five Axis Machining Centers

Thermwood 3 and 5 Axis CNC Machining Centers

Of course we can’t forget the Thermwood line of three and five axis CNC machining centers.  We have a large variety of different sizes and configurations ideally suited for the production, fabrication & trimming of wood, plastics, non-ferrous metals, composites and other advanced materials.  These applications range from machining patterns and molds/plugs to trimming & machining production products for various industries such as woodworking, automotive, aerospace/aviation, military/defense and many more industries.

Although we won’t have any machinery at this event, we will have videos and parts for touch and feel.  We will also have representation there to help with any questions that you might have.


About Thermwood

Thermwood Corporate Headquarters

Thermwood is a US based company with dealers and distributors worldwide.  In addition to machine manufacturing and software development, Thermwood has a technical service organization that provides support, machine installation, training, retrofits, custom programming and production assistance.  Please visit www.thermwood.com, call 1-800-533-6901 or email info@thermwood.com for more information. 

Get Hands-On Experience with the Thermwood Cut Center at IWF 2016!

Posted by Duane Marrett on Thu, Aug 18, 2016

Tags: Thermwood, Cut Ready, Cut Center, Video, 2016, FrameBuilder 48, Model 45, IWF, Trade Shows

try_out_the_all_new_cut_center_at_iwf_2014_2.png

The 2016 IWF Show (August 24th-27th) promises to be an exciting opportunity to visit Atlanta and see the very latest technology from Thermwood (booth #6513)! 

Like the award-winning Cut Center (make virtually anything a cabinet shop would want to make - with no programming), the all-new Framebuilder 48 (for nested-based upholstered frames featuring an auto load/unload system and built-in chip collection hood) and the heavy-duty Model 45 utilizing pods and aggregate tooling (machining solid wood parts).

Try out the award-winning Cut Center for yourself at IWF 2016!

Thermwood Cut Center at IWF 2016

The award-winning Thermwood Cut Center (which can be operated as an easy-to-use Cut Center with no programming, or as a traditional CNC router - running programs generated with virtually any CNC software) will be in action during IWF 2016. 

You'll have the opportunity to see just how easy it is to run this powerful machine.  Just tell it what you want, and it makes it...it is that easy!  We'll be demonstrating live during the show, and you can be part of it by helping to operate the cut center.  Please visit our booth (#6513) and speak to a Thermwood representative to get your hands on this exciting machine! 

Thermwood Cut Center

FrameBuilder 48 - Auto Load/Unload System and Chip Collection HoodThermwood FrameBuilder 48

Thermwood is also proud to demonstrate our all-new FrameBuilder 48 (4'x8' table) CNC router equipped with optional dual 18 HP Spindles and dual electric drills for nested based upholstered frame production.  

Featuring an auto load/unload system to automate the process of feeding the machine sheet material and automatically off-loading the parts upon completion. The system is also equipped with a built-in chip collection hood that cleans the table as it executes the automatic load/unload cycle.  The FrameBuilder 48 will be in action at IWF 2016 in booth #6513.  

Solid Wood Machining on the Thermwood Model 45Thermwood CabinetShop 45

 We will also be demonstrating solid wood door machining utilizing pods and aggregate tooling on the Thermwood Model 45

The heavy-duty Model 45 is designed for a variety of functions including the machining of rotary operations when equipped with our optional C-Axis. This expands the capability of this already useful machine to include volutes, carvings, chair parts, stair components and much more.  

 

 

Model 45 with Pod System Machining Poplar Hardwood Door:

Thermwood Model 45 Machining a Poplar Hardwood Door 

See at IWF 2016:

All three of these machines will be on display and cutting live at IWF 2016 (August 24th-27th) in Thermwood booth #6513 at the Georgia World Congress Center - Atlanta, GA.  Make plans now to visit us and see this exciting new technology in person!

Click to Calculate the Value of a CNC Investment  

More Info

For more info on the Thermwood Cut Center, please visit cutready.com.  For more info on the FrameBuilder 48 or Model 45 CNC routers, please visit us at thermwood.com.

See the Award-Winning Thermwood Cut Center at WMS Toronto!

Posted by Duane Marrett on Wed, Oct 21, 2015

Tags: Announcements, Trade Shows, Cut Ready, Cut Center, AutoProcessor, CNC Automation, WMS Show

The 2015 WMS Show (November 5th-7th) promises to be an exciting opportunity to visit Toronto and see the very latest technology from Thermwood! 

Like the award winning Thermwood Cut Center (make virtually anything a cabinet shop would want to make - with no programming), as well as the AutoProcessor 5'x10' (a high-speed, automatic load/unload, heavy-duty CNC routing system for nested based feed through machining).

CNC AutomationPlease come and visit us at CNC Automation booth #2013. Click this link (use promo code CNCAUT15) to obtain passes to the show on behalf of CNC Automation (exclusive Canadian Thermwood dealer).

Cut Center

Thermwood Cut Ready Cut Center

Operate as a Cut Center with No Programming

With the award-winning Thermwood Cut Center, there are no computers or design software. Everything is already in the machine. There is no programming. The cut center doesn’t need a computer to tell it how to move because it already knows how to make cabinets. Just tell it what you want to make, and it does it - it is that simple!  

Operate as a CNC Router with CNC Access

If you want to operate the Cut Center as a CNC Router, you can. With CNC Access, you can operate the Cut Center as a CNC router in the traditional manner, running programs generated with virtually any CNC software.  Plus, (using eCabinet Systems software and following specific design protocols), you can custom design products and add them to the Cut Center libraries and then those items can be machined by the Cut Center with no further programming. 

AutoProcessor

Thermwood AutoProcessor 5'x10' CNC RouterThe AutoProcessor 5'x10' is a high-speed, automatic load/unload, heavy-duty CNC routing system for nested based feed through machining.  It is used in nested based production of cabinets, closets and custom furniture. 

World's First 3D Printed Car Machined on Thermwood Model 70 at IMTS 2014

Posted by Duane Marrett on Thu, Sep 18, 2014

Tags: CNC, Trade Shows, Model 70, Local Motors, Strati, 3D printing

Thermwood participated at the 2014 IMTS (International Manufacturing Technology Show) in Chicago, as a part of the world's first 3D printed car team.  

This ambitious undertaking was conceived by Local Motors localmotors.com and carried out by several partners on the project, including Thermwood.  The overall concept was to 3D print, trim, assemble and drive the car all in the one-week time frame of the IMTS show in front of the over 100,000 attendees during the week.

After the car body was 3D printed (the additive portion of the process using a Cincinnati Big Area Additive Manufacturing machine), a Thermwood 5 Axis Model 70 10x15 CNC router was used as the subtractive portion to trim and shape the body into the final streamlined version. This process had to be precise to achieve the correct fit and finish of the body, fenders and all other parts.  

Overall, the entire 3D printing process took 44 hours, machining on the Thermwood took one full day and final assembly was two days! 

Additive portion of the project 

 Time-lapse of the Strati being printed


Subtractive portion on the Thermwood Model 70

day_2_2_smaller

Thermwood Model 70 5 Axis CNC router performing the "subtractive" portion of the process

brent_working_on_car_smaller

Thermwood's Brent East put in long hours programming and running the subtractive portion of the car


Assembling the Strati

car_in_process_assemble

Strati 3D Printed Car being assembled at the IMTS show


The Finished Product

After assembly, the finished Strati was ready to roll, and was driven on the last morning of the IMTS show on Saturday September 13th.   This World's First 3D Printed Car begins a lengthy international tour this week.

Local Motors CEO John B. Rogers Jr. (Jay) says in a press release "The Strati was designed by our community, made in our Microfactory and will be driven by you,  This brand-new process disrupts the manufacturing status quo, changes the consumer experience and proves that a car can be born in an entirely different way."

brent_in_car_smaller

Thermwood's own Brent East checking out the finished 3D Printed Car before its maiden voyage

Maiden Voyage

3dprintedcar_1st_drive 

The project team presents the finished Strati to the world right before its first drive!

strati_first_drive

World's first 3D printed car drives around downtown Chicago


NBC Chicago Story on the Process - Featuring the Thermwood Model 70 - click to view

NBC Chicago Story on 3D Printed Car 


About the Model 70

The Multi-Purpose 70 is designed for aerospace and composite applications utilizing large/heavy fixtures (various sizes available).

Thermwood Model 70 10x20 CNC Router

Model 70 10x20 Fixed Table

Thermwood Model 70 10x10 CNC Router

Model 70 10x10 Fixed Table


 More Info

Click to Calculate the Value of a CNC Investment

Smart-router technology is...

Posted by Duane Marrett on Wed, Jul 24, 2013

Tags: Thermwood, Trade Shows, AWFS, CNC Router, smart-router

What exactly is a smart-router?  

Just like a smart phone does more than make phone calls, a “smart-router” does more than route parts. The “more” in a smart-router saves material and labor and makes it really easy to use. A smart-router may cost more but is substantially more profitable, making it a much better overall investment.

Below is a video demonstrating some of the unique features of a Thermwood smart-router:

 

 Thermwood at AWFS 2013

Thermwood will be demonstrating many of the features of smart-router technology and nested based manufacturing at the 2013 AWFS show on July 24th-27th (Booth #8400).  Plan to stop by and check it out, or click the button below to request a personal consultation on how we can help improve your production process.


Request a Consultation

Please click the "Request a Consultation" link above or give us a call at 1-800-533-6901 and we will sit down and show you how all this happens, in detail.


Thermwood at the 2013 AWFS Show in Las Vegas!

Posted by Duane Marrett on Mon, Apr 15, 2013

Tags: Thermwood, Cabinet, CNC, Nested Base, 3 Axis, Trade Shows, Model 45, edgebander, edgebanding, CNC Routers, cabinets, AWFS, Las Vegas, 43, Model 43, Low Cost, nested based, Continuous C-Axis Rotation, CNC Router, solid wood processing, Announcements, Demonstrations, Auto Load, Auto Unload

Thermwood to Demonstrate New Auto-Labeling and Unload System on Model 43 and Solid Wood Machining on Model 45

Thermwood CabinetShop 43 with Auto Label and Unload Options

The 2013 AWFS Show (July 24th-27th) promises to be an exciting opportunity to visit Las Vegas and see the very latest in CNC Router technology from Thermwood! 

For AWFS 2013, Thermwood is proud to demonstrate our affordable CabinetShop 43 CNC Router equipped with the new optional Auto Labeling and Unload Rake System for nested based production.  This new system will be in action at AWFS 2013 in Booth #8400.

 

Featuring the CabinetShop 43 with New Automatic Labeling and Unload System:

 

Speed up Production Time

This new option helps save time by automating the process of placing labels and off-loading finished material.  The automated system quickly places the labels and then machines the parts.  It next unloads the finished material to a sorting table.  This automatic and economical addition can greatly speed up production time, and is available both on new machines and as a retrofit.

Also at AWFS we will be demonstrating a Fravol edgebander.  Fravol, known for high quality edgebanders, is exclusively represented and serviced in the US by Thermwood.

 

Also Demonstrating Solid Wood Machining on the Thermwood Model 45

CabinetShop 45

 

We will also be demonstrating solid wood machining utilizing the Nemi Pod Hi-Flow System on our Thermwood Model 45

The heavy-duty Model 45 is designed for a variety of functions including the machining of rotary operations when equipped with our optional C-Axis.  This expands the capability of this already useful machine to include volutes, carvings, chair parts, stair components and much more.


See at AWFS:

This new system will be in action at AWFS 2013 (July 24th-27th) in Booth #8400.

Thermwood to show Model 77 at JEC Americas Trade Show

Posted by Duane Marrett on Tue, Nov 06, 2012

Tags: Thermwood, 5 Axis, Composites, Trade Shows, aerospace, CNC Router, Announcements, Model 77, JEC Americas

Thermwood at 2012 JEC Americas Trade Show

Thermwood would like to invite you to visit us at the JEC Americas Trade Show in Boston, MA.

When:   Wednesday November 7th to Friday November 9th
Where:  Boston Convention and Exhibition Center -Booth #E14

Thermwood Model 77 CNC Machining CenterWe are exhibiting the latest Thermwood equipment:- Featuring our newest 5 Axis CNC Router - the Thermwood Model 77.

For a limited time, you can receive a FREE Visitor's Badge to attend the show free of charge - act now to take advantage of this offer!

 

 

 


Model 77 Standard OptionsAbout the Model 77 CNC Machining Center:

 

The Thermwood Model 77 5x10 (larger sizes are available) is a heavy duty five-axis CNC router specifically developed for three dimensional machining. This stationary table high wall machine was designed using advanced 3D software utilizing Finite Element Analysis. All major welds including the base and gantry are stress relieved to provide long term stability. This machine is inspected and calibrated utilizing a precision volumetric laser system.   

Features:
• 12 HP (3,000-24,000 RPM) Spindle
• Impact Resistant 5 Axis Head
• 10 Position Rotary Tool Change System
• Rapid Speed: 3500 inches per minute
• Moving Gantry
QCore SuperControl
• Siemens Intelligent Servo Drives Throughout
• Volumetric 3D Laser Compensated Axis Alignment
• Automatic Tool Length Sensor
• Machine Training and Installation
• Free Lifetime Phone/Forum Support

More information can be found here