Smart-routers guide you step by step

Posted by Duane Marrett on Fri, Jun 21, 2013

Tags: Thermwood, CNC Routers, 3 Axis, CNC Router, smart-router, guide, on-screen

The basis of a smart-router is that, instead of a machine that just executes a program, smart-routers automatically perform numerous functions that otherwise must be done by skilled, and expensive people. Smart-routers aren’t just controls that move a machine. They actually know the job they are doing, so they can make judgment calls to make operation much more efficient.

A smart-router allows a less-skilled operator to easily run programs.  One way it does this is through the use of on-screen instructions during the program operation.

Smart-routers guide you step by step through the program

smart-routers guide you step by stepDuring program operation, smart-routers tell you what they are doing and offer instructions every step of the way. They tell you how many steps are in the program,what step they are on and what step is coming up next. 

If you can read you can run a smart-router.

 



Request a Consultation

Please click the "Request a Consultation" link above or give us a call at 1-800-533-6901 and we will sit down and show you how all this happens, in detail.

Smart-routers allow the machine operator to safely do other jobs

Posted by Duane Marrett on Wed, Jun 19, 2013

Tags: Thermwood, 3 Axis, Technology, smart-router, Personal Pause Button, safety

Smart-routers support pause technology. The operator is no longer forced to remain at the machine to stop it in an emergency. A pause button clipped to his belt can stop the machine, so the operator is free to perform other tasks away from the control. A progress bar, visible from a distance, shows the operator how long before he needs to service the machine. It’s like getting an extra worker for free.

Pause button allows machine operator to safely do other jobs

Personal pause allows machine operator to safely do other jobsWith standard routers, the operator must remain close to the control so he can stop the machine if something goes wrong. The only job he can really do is watch the machine. With a smart-router, a pause button clips to his belt. Pressing it anywhere in the production cell stops the machine. It works like an emergency stop, but is not a “wrench in the gearbox” emergency stop. It immediately stops the machine, but offers options:

Thermwood Personal Pause Button Control ScreenIf you break a tool, the smart-router drops off the tool holder and tells you to replace the tool. It then picks up the new tool, automatically measures it, adjusts the program for the new tool length and diameter, recuts the path of the broken tool and continues with the job. You can also abandon and recut the sheet you are working on. Perhaps the sheet is warped or you found an internal defect when you started cutting. The machine gives you step by step instructions to replace and recut the sheet, right in the middle of the job. 

Perhaps some parts are moving because you didn’t fly-cut the spoilboard soon enough. You can instruct the machine to go ahead and finish this sheet, but leave a skin on all remaining parts so they won’t move and be scrapped. You can easily trim the skin afterwards and save the parts. By the way, smart-routers can fly cut a spoilboard in the middle of a job, then adjust the program for the new spoilboard thickness and finish the job. If these types of problems are encountered on an ordinary router, addressing them is much more involved. 

If you think about it, just the labor saving of being able to use the machine operator to do other tasks in the production cell is enough to pay for the upgrade to a smart-router. The savings in scrap, labor and programing when you encounter a problem makes it that much better.

By the way, not fly cutting the spoilboard soon enough to keep parts from moving is probably the single most common reason for scrapping parts in nested based machining. Smart-routers try to help by keeping track of where you have cut into the spoilboard as you machine parts. Before instructing you to load another sheet, it looks at the parts on the next sheet and at the cuts already in the spoilboard and makes sure every part has sufficient hold down area so it won’t move. If any part falls below a minimum, it gives the operator a choice, either fly cut the top before continuing or it will leave a skin on the problem part so it remains connected to other parts around it and doesn’t move. Over time this saves a ton of scrap, a lot of time and a lot of money.


Request a Consultation

Please click the "Request a Consultation" link above or give us a call at 1-800-533-6901 and we will sit down and show you how all this happens, in detail.


Thermwood incorporates smart-router technology into its nested based systems

Posted by Duane Marrett on Tue, Jun 11, 2013

Tags: Thermwood, CNC, control nesting, CNC Routers, Nested Base, 3 Axis, Announcements, Model 43, CNC Router, smart-router, Cabinet, Model 45, cabinets, nested based, MTR, Easy, SuperControl, Profile Modeler

Smart-routers may very well be the next wave in CNC routers. Just like smart phones have replaced regular phones, smart-routers may replace regular routers. Why? Because they are a lot easier to use and they make a lot more money from nested based jobs.

The big difference with smart-routers is not only do they know how to move, they also know the job they are doing. They can help in ways no simple machine can.

Smart routers easily use scrap materialFor example, when a smart-router finishes a job, it already knows how to make every part in that job, so if you need to cut a replacement part, the smart-router can do it without creating a new CNC program. In fact, they remember parts from all previous jobs. Just scan the label and it will cut it from the material left on the table. And, mentioning material left from a job, smart-routers use that material first when cutting a new job. You no longer have to throw it away or create specialized CNC programs to deal with it. It’s quick, easy and virtually automatic. It’s simple and saves the average shop thousands, if not tens of thousands of dollars in material each year that would otherwise be scrapped, and we’ve just scratched the surface.

Just like a smart phone handles dozens of daily tasks through special apps, smart-routers handle dozens of aspects of running nested based products. The list is impressive and each feature saves labor, saves material, avoids scrap and makes the whole thing so much easier.

Please click here for a detailed list of some of these smart-router features.


Request a Consultation

If you would like to see just how much a smart-router can save you compared to an ordinary router, please give us a call at 1-800-533-6901 and we will sit down and go over it in detail.

Thermwood at the 2013 AWFS Show in Las Vegas!

Posted by Duane Marrett on Mon, Apr 15, 2013

Tags: Thermwood, CNC, CNC Routers, Nested Base, 3 Axis, Announcements, Trade Shows, edgebanding, Model 43, AWFS, CNC Router, Cabinet, Model 45, Las Vegas, cabinets, nested based, 43, Low Cost, edgebander, Auto Unload, Continuous C-Axis Rotation, solid wood processing, Demonstrations, Auto Load

Thermwood to Demonstrate New Auto-Labeling and Unload System on Model 43 and Solid Wood Machining on Model 45

Thermwood CabinetShop 43 with Auto Label and Unload Options

The 2013 AWFS Show (July 24th-27th) promises to be an exciting opportunity to visit Las Vegas and see the very latest in CNC Router technology from Thermwood! 

For AWFS 2013, Thermwood is proud to demonstrate our affordable CabinetShop 43 CNC Router equipped with the new optional Auto Labeling and Unload Rake System for nested based production.  This new system will be in action at AWFS 2013 in Booth #8400.

 

Featuring the CabinetShop 43 with New Automatic Labeling and Unload System:

 

Speed up Production Time

This new option helps save time by automating the process of placing labels and off-loading finished material.  The automated system quickly places the labels and then machines the parts.  It next unloads the finished material to a sorting table.  This automatic and economical addition can greatly speed up production time, and is available both on new machines and as a retrofit.

Also at AWFS we will be demonstrating a Fravol edgebander.  Fravol, known for high quality edgebanders, is exclusively represented and serviced in the US by Thermwood.

 

Also Demonstrating Solid Wood Machining on the Thermwood Model 45

CabinetShop 45

 

We will also be demonstrating solid wood machining utilizing the Nemi Pod Hi-Flow System on our Thermwood Model 45

The heavy-duty Model 45 is designed for a variety of functions including the machining of rotary operations when equipped with our optional C-Axis.  This expands the capability of this already useful machine to include volutes, carvings, chair parts, stair components and much more.


See at AWFS:

This new system will be in action at AWFS 2013 (July 24th-27th) in Booth #8400.

Thermwood Profile Modeler - from Sketch to Production

Posted by Duane Marrett on Wed, Mar 13, 2013

Tags: Thermwood, eCabinet Systems, CNC, software, control nesting, CNC Routers, wood, Woodworking, Nested Base, 3 Axis, Announcements, CabinetShop, Model 43, Technology, SR43, SignRouter 43, CNC Router, Model 45, smart, Free, save money on cnc router, cabinets, Video, QCore, nested based, Product Information, 43, US made, MTR, Easy, SuperControl, Profile Modeler, millwork, wood carving, introduction, carving, Demonstrations

Thermwood Profile ModelerThermwood's Profile Modeler allows you to quickly create a molding or custom shape from a sketch or drawing on a Thermwood CNC Router with no special shaped tooling required.  

This video demonstrates using Profile Modeler to create a custom curved cherry molding from Sketch - to Profile Modeler - to Machine - to Completed Shape.


Steps used in the video:

In eCabinet Systems:
  • Verify the measurements
  • Create the shape using Shape Manager in eCabinet Systems
  • Create Tool
  • Apply Tool to create Shape

On Thermwood QCore SuperControl:
  • File loaded into Profile Modeler on QCore SuperControl
  • Verify Tool Path
  • Run Program
  • Machining Part (Roughing/Finishing/Detail Passes)
  • No special shaped tooling required - Tools Used: 1/2 Straight, 1/2 Ballnose, 1/8 Ballnose, 1/8 Flat
  • Completed Shape

For more information on Profile Modeler or any of our other products, please click here or contact us at 1-800-533-6901.


Before Purchasing Used, Consider a Thermwood Refurbished CNC Router

Posted by Duane Marrett on Fri, Dec 07, 2012

Tags: 3 Axis, 5 Axis, CNC Router, Refurbished, Used, Pre-Owned

Thermwood's CNC Router Refurbishment Program:
Thermwood Corporation’s Technical Service division has an ongoing machine refurbishment program that offers high-quality refurbished Thermwood CNC Routers at affordable prices. These machines are purchased by Thermwood and brought back to our facility for a complete refurbishment process.


3 Axis CNC Router before Thermwood Refurbishment

3 Axis CNC Router BEFORE Thermwood Refurbishment


3 Axis CNC Router after Thermwood Refurbishment

3 Axis CNC Router AFTER Thermwood Refurbishment


5 Axis CNC Router before Thermwood Refurbishment

5 Axis CNC Router BEFORE Thermwood Refurbishment


5 Axis CNC Router after Thermwood Refurbishment

5 Axis CNC Router AFTER Thermwood Refurbishment


Bring Your Used Machine up to Modern Standards:
This procedure not only applies to Thermwood owned machines, but also to customer-owned machines to bring them up to today’s standards.

Thermwood Refurbished Machine - What Do You Get?
Every one of these machines has been completely refurbished by Thermwood Corporation. They have been completely disassembled, sand blasted, painted and re-assembled back to new machine specifications. All components have been inspected and either refurbished or replaced with new components. Once the machine refurbishment process was completed, the machines went through the same quality control testing as a new machine. The machine has a 1-year parts and labor warranty.

Here are just a few of things that are typically replaced during the refurbishment process (these are valuable upgrades that you will not receive when purchasing a used machine from an after-market dealer):

  • Machine Worktable

  • Spindle

  • Wiring

  • Power Track

  • Servo Drives

  • Control System.


All Refurbished Thermwood CNC Routers undergo an extensive process:

Stripped down CNC Router before Thermwood Refurbishment

Step 1:  Machine stripped down to base metal


 Gantry primered for paint

 Step 2:  Machine gantry primed for paint


 Based primed for paint

 Step 3:  Machine base primed for paint


Gantry painted

 Step 4:  Machine gantry painted


Base painted

 Step 5:  Machine base painted


Machine re-assembled

 Step 6:  Repainted machine re-assembled and wired


 SuperControl Added

  Step 7:  New QCore SuperControl added


 New Spindle Added

 Step 8:  New spindle installed


 Options Added

  Step 9:  Optional equipment installed


 Vacuum plumbing added

  Step 9:  Vacuum plumbing added


 New table tops added

  Step 10:  New table tops added


 Adding the finishing touches

 Step 11:  Finishing touches added


 Completed Machine

  Step 12:  Completed machine!


Why buy a Thermwood Factory Refurbished Machine instead of a used CNC Router:

  • You’re buying a machine that has been factory-disasembled, re-assembled and inspected.

  • Any components that do not meet factory specifications are replaced, if there is any question of a component’s integrity, it is replaced.

  • All Refurbished machines come with a full factory warranty - This warranty is one-year parts and labor.

  • You are getting a machine that has been enhanced with the new QCore SuperControl with the latest version of Windows technology. This is the same control that ships with new machines, and is designed from its very core to operate a CNC Router with efficiency and higher productivity. It is a Quad Core processor 3.0 Ghz processor, full multitasking control.

  • You are buying a machine that includes a full 5-day operators training course located at Thermwood Corporation in Dale, Indiana.

  • You are not buying someone else’s problems caused by neglect, as can be the case with buying a used machine from another source.  These machines are fully disassembled, painted and reassembled back to new machine factory standards.

  • These machines go through a complete quality control inspection to insure each machine meets factory specifications before they leave the factory.

  • A full technical service division for service and parts supports all Thermwood Refurbished machines. This includes Free Lifetime Phone and Forum Support, Virtual Service, the ability to upgrade in the future, and support with program questions for your specific machine. One year Advanced Support is standard with all refurbished machines. 

  • You may also choose to list your company with our Free Production Sharing Service. 

More Info on Thermwood Refurbished CNC Routers

Thermwood AutoProcessor 5×10

Posted by Duane Marrett on Tue, Aug 21, 2012

Tags: Thermwood, CNC, Woodworking, Nested Base, 3 Axis, Announcements, Trade Shows, Point of Purchase, CNC Router, High Performance, cabinets, QCore, closets, Furniture, IWF, AutoProcessor, architectural, millwork

Thermwood's latest machine, the AutoProcessor 5x10 - Shown at the 2012 IWF show in Atlanta, GA Booth #5753.

The AutoProcessor 5×10 is a complete solution for Nested Based Panel Processing, Cabinet/Closets, Marine/Boat Building, Furniture Manufacturing, Exhibits/ Store Fixtures, Machining Plastic Sheets and High Volume Cabinet Production. 

With each cycle, the machine first labels the sheet, positions the sheet on the table, machines the material, off-loads the finished parts and then repeats the process. Dust collection during this process keeps scrap and debris to a minimum.  Labels help the operator to quickly sort the parts, and Assembly Marks help final assembly happen quickly and easily.

Thermwood AutoProcessor 5x10Features:
• Thermwood QCore SuperControl
•5’ x 10’ Working  Table / Moving Gantry
• Rapid Speed  4,200 IPM
• 4000 lb. Lift Table for Loading
• 12 HP HSK Electro-Spindle
• 8 Position Tool Changer
• Automatic Pop-Up Pins
• Automatic Tool Sensor
• Automatic CNC Labeler
• 9 Spindle Drill Bank
• Unload Table 

More information can be found here

Thermwood AutoProcessor 5x10

Thermwood AutoProcessor 5x10

Thermwood AutoProcessor 5x10

 

CNC Router Training at Thermwood

Posted by Duane Marrett on Fri, Jun 08, 2012

Tags: CNC, CNC Routers, 3 Axis, 5 Axis, CNC Router, Training, education, Customer Lounge

When you purchase a CNC Router from Thermwood, a five-day comprehensive programming/operation training course for two students is included.  This course is conducted at Thermwood's state of the art Dale, IN facility. 

Superior Factory Training:

Thermwood Training FacilitiesTraining at Thermwood is conducted in a modern, comfortable and well equipped center devoted specifically to educating our customers. This is, by far, the fastest and most efficient way to learn. Over the years, Thermwood has experienced the ups and downs of training at the customer's facility, the interruptions and distractions, not to mention the lack of classroom facilities and equipment. It just doesn’t work very well. At Thermwood, the atmosphere contributes to the learning experience. Each classroom is setup specifically for the course being taught.

 

 

Training Facilities:

Thermwood Machine TrainingOur machine operator/programmer courses are located adjacent to the machine training lab, where students complete the prescribed projects on a specific training machine utilized only for training purposes. Our application software classes are conducted in a classroom with state-of-art computer equipment. Then when it comes time for practical applications on a full sized machine, Thermwood's training lab is equipped with a CabinetShop 45 outfitted with all major options and features. Real production type parts are cut. What a confidence builder!

Customer Training Lounge:

Thermwood Customer LoungeThermwood also has a customer lounge and workstation available for use during your training at our facility. This comfortable area features free:

  • Wi-Fi
  • Phones
  • Daily Lunch
  • Snacks
  • Drinks
  • Lounge area with plenty of seating and satellite-equipped large flat-screen tv for your use.

 

Continuing Help and Support

Thermwood Customer Lounge - View #2Our five-day machine programming/operations training here at Thermwood is the first step to helping you hit the ground running.  The goal is to help you understand how to utilize the power of your Thermwood CNC Router and QCore SuperControl to make your operation as efficient and productive as possible.  Our commitment to this doesn't end when you complete the training course.  We also offer:

 For more information on our machine training or about any of our products, please email us at [email protected] or give us a call at 1-800-533-6901.          

Convert Router-CIM® to M and G code for Thermwood CNC Routers

Posted by Duane Marrett on Thu, Apr 26, 2012

Tags: Thermwood, CNC, CNC Routers, Productivity, 3 Axis, CNC Router, Free, QCore, SuperControl, super controller, Router-CIM, Convert

 

Convert Router-CIM Programs to M & G code

Thermwood Corporation announces new software developed to convert Router-CIM® programs to standard M and G code language for use on a Thermwood CNC router

This conversion tool takes place on Thermwood's QCore Super Controller and is very simple to use.  You just load the Router-CIM® G code file directly into the QCore controller using the convert option and the M and G code is automatically converted to conform to your Thermwood machine's specs, and is ready to run.

Router-CIM Convert Dialog

 

This EIA conversion works not only with Router-CIM® programs but with virtually all other programs that contain standard EIA code, and allows you to use your older, existing Router-CIM® programs with ease. 

Thermwood QCore SuperControl

If you would like more information on this conversion process, or how a free demonstration of how our machines can improve your production process, please contact us.

 

 

 

 

 

Thermwood Announces New Model - MTR 30DT

Posted by Jason Susnjara on Fri, Mar 16, 2012

Tags: Thermwood, eCabinet Systems, software, control nesting, 3 Axis, Announcements, CNC Router, QCore, manufacturing, panel processing, MTR 30DT

 

describe the image

Thermwood Corporation, a leading US manufacturer of CNC routers, announces the MTR 30DT dual table CNC router for machine paced panel processing.

The MTR30 DT is designed for machining jobs that require multiple tools and dual tables for nonstop machine production.  The machine is configured with two stationary 61 inch by 121 inch high flow vacuum tables with dual programmable part locators.  It is equipped with a 12 HP spindle with an automatic tool changing system that includes both fixed and at the head tooling; for a total of 20 tool positions for routing.  It also includes a drill bank with both horizontal and vertical drills, available up to 25 spindles.

MTR30 QC resized 600

 

Included within the QCore control is Thermwood’s featured Control Nesting software along with a dxf convertor for accepting dxf files for automatic nesting.  The control also includes a huge 1 terabyte hard disk for program storage and is enclosed in a dust protected air conditioned cabinet.

Visit www.thermwood.com or call 800-533-6901 or email [email protected] for more information on this product.

Thermwood is a US company with dealers and distributors worldwide.  In addition to machine manufacturing and software development, Thermwood has a technical service organization that provides support, machine installation, training, retrofits, custom programming and production assistance.